Part-66 Module 6
EASA Part-66 Module 6 - Materials and Hardware
More study resources
Cheat sheet
Keep the key ideas within reach.
ExploreKey terms
Get comfortable with the vocabulary.
ExploreStudy plan
Give each week a clear focus.
ExploreCommon mistakes
Understand the traps and how to avoid them.
ExploreCase studies
Put your knowledge to work in context.
ExploreExam-day guide
Prepare for the day ahead.
ExploreAbout this exam
Part-66 Module 6 - Materials and Hardware is one of the knowledge modules that make up the aircraft maintenance licence (AML) syllabus under the EU Part-66 framework. It is aimed at trainee and practising certifying staff - typically candidates working toward a B1 (mechanical) or B2 (avionics) licence, either through a Part-147 approved basic training course or through self-study followed by examinations at the competent authority. The module tests the practical materials knowledge a certifying engineer needs on the hangar floor: the properties and identification of ferrous, non-ferrous and composite/non-metallic materials, the recognition and treatment of the various forms of corrosion, and the hardware that holds an aircraft together - fasteners, pipes and unions, springs, bearings, transmissions, control cables, and electrical cables and connectors. Each of those areas is examined at a level of detail closer to trade practice than to pure metallurgy, so questions tend to be about selection, inspection, defect recognition and correct fitment rather than theory. Because the module is broad and largely descriptive, preparation should combine a structured pass through the nine subject areas with plenty of recall practice on terminology, material codes, fastener types and inspection criteria. Candidates should confirm the examination parameters - question count, time allowed and pass mark - with their training organisation or national competent authority before booking, as these are set at national level and are not stated in the sources used for this page.
What you'll study
About Part-66 Module 6 preparation
What format is the Module 6 exam?
It is delivered as a multiple-choice examination. The exact question count and time allowance are set by the training organisation or national competent authority running it, so check your examination invitation rather than assuming a figure. Practise answering quickly, because the module is broad and descriptive recall dominates.
How is the syllabus split up?
The module covers ferrous materials, non-ferrous materials, composite and non-metallic materials, corrosion, fasteners, pipes and unions, springs/bearings/transmissions, control cables, and electrical cables and connectors. Treat them as nine roughly equal blocks and allot study time accordingly, though the electrical block is slightly larger in the profile used here.
Do I need to memorise material specification numbers?
You need to recognise common designations and understand what they tell you - the difference between mild steel and a high-strength alloy steel, or between a 2000-series and a 7000-series aluminium alloy. Rote memorisation of long specification lists is less useful than understanding properties, heat treatment and typical applications.
What is the hardest part of Module 6?
Two areas usually trip candidates: the corrosion chapter, where the forms of attack must be distinguished by appearance and location, and fasteners, where thread types, fits, locking methods and identification markings are easily confused. Cables and connectors also punish candidates who skim the wire-size and rating tables.
How should I order my study?
Start with ferrous and non-ferrous materials so the property vocabulary is in place, then composites and corrosion, which build on it. Hardware topics - fasteners, pipes, springs, bearings, cables - follow logically once you know what the parts are made of and how they fail.
Can I retake the module if I fail?
Retake arrangements are set by the examining organisation or competent authority, not by the module itself, so ask them directly about waiting periods and the number of attempts permitted. Plan for a single attempt and build a revision margin rather than relying on a resit.
What score do I need to pass?
The pass mark is not published in the sources used for this page and varies with the examining body's procedures. Confirm it with your Part-147 organisation or competent authority before you sit the paper. Aim well above the stated threshold, since multiple-choice marking gives no credit for partially correct reasoning.
Is Module 6 different for B1 and B2 candidates?
The materials and hardware content is essentially common to both licences; the difference lies in how deeply related systems material is pursued elsewhere in the syllabus. B2 candidates should still take the electrical cables and connectors section seriously, as it underpins later avionics modules.
How much time should I allow to prepare?
No official study-hours figure is given in the sources here. As a working rule, plan several weeks of part-time study for a module this broad, and finish with timed practice papers so that recall of terms, markings and defect descriptions is automatic under exam conditions.