EXIN LSSA Green Belt Practical study plan
EXIN LSSA Green Belt Practical · Give each week a clear focus.
8 weeks · About 7 hours per week
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Map the Green Belt practical body of knowledge into a personal checklist covering DMAIC phases, Lean tools, and statistical methods, and mark every item as known, shaky, or unknown
Define the exam's practical decision points: when to use a Pareto chart versus a fishbone diagram, and when to run a hypothesis test versus a control chart
Build a one-page glossary of Lean Six Sigma vocabulary (CTQ, VOC, SIPOC, muda, kaizen, poke-yoke, FMEA, Cpk) with a one-line definition you can recall without notes
Draft a blank DMAIC project charter template you will reuse in later weeks
Your checkpoint
A completed self-assessment checklist of at least 40 body-of-knowledge items, each tagged known, shaky, or unknown, plus a one-page glossary
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Construct SIPOC diagrams for three different process types (service, manufacturing, transactional) and identify the inputs, outputs, and customer requirements for each
Translate voice-of-customer statements into measurable CTQs with operational definitions, units, and specification limits
Practice writing problem statements and goal statements that are specific, measurable, and time-bound, then critique three weak examples
Explain how project charters link to business cases and how scope creep is prevented
Your checkpoint
Three SIPOC diagrams plus a CTQ tree with at least five measurable CTQs and matching operational definitions
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Select and justify the correct data collection method (check sheet, automated log, sampling plan) for five different measurement scenarios
Define the difference between discrete and continuous data and choose appropriate charting for each
Design a data collection plan including sampling strategy, sample size rationale, and stratification factors
Identify measurement system issues and describe how to plan a Gage R&R study for a given process
Your checkpoint
A written data collection plan for one realistic process, including sampling approach, stratification, and a measurement system check
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Calculate and interpret basic descriptive statistics (mean, median, standard deviation, range, percentiles) from a small dataset by hand and verify with a spreadsheet
Build and read run charts, Pareto charts, histograms, and scatter plots, and state the specific question each chart answers
Distinguish common-cause from special-cause variation and apply the appropriate control chart rule sets
Select control chart types (X-mR, Xbar-R, p, np, c, u) for at least six described scenarios
Your checkpoint
A charting portfolio of at least five charts built from one dataset, each with a written interpretation of what the chart does and does not show
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Perform a process capability analysis and interpret Cp, Cpk, Pp, and Ppk, explaining why Cpk and Ppk differ
Explain the assumptions behind capability indices and identify when capability analysis is inappropriate
Carry out a root cause analysis using fishbone, 5 Whys, and fault tree techniques on a single problem and rank the candidate causes
Plan a failure mode and effects analysis with severity, occurrence, and detection scoring and a risk priority number threshold
Your checkpoint
A root cause analysis package: one fishbone, one 5 Whys chain, and an FMEA table with at least eight failure modes scored and prioritized
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Set up and interpret a two-sample hypothesis test, stating null and alternative hypotheses, alpha, p-value, and the practical conclusion in plain language
Choose between paired and independent tests, and between parametric and nonparametric alternatives, for four described situations
Use correlation and simple linear regression output to describe the strength and direction of a relationship and to state its limitations
Explain how to design a screening experiment and interpret main effects and interactions in a two-level factorial design
Your checkpoint
A hypothesis testing workbook with three worked examples, each showing hypotheses, test choice, output, and a plain-language conclusion
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Generate and prioritize improvement solutions using impact-effort analysis, benchmarking, and pilot testing logic
Apply Lean tools (5S, kanban, standard work, poka-yoke, SMED) to a described process and justify each choice
Design a pilot plan with success criteria, sample size, and a rollback condition
Explain how to build a control plan and mistake-proof a process so gains persist
Your checkpoint
An improvement plan for one process including at least four prioritized solutions, a pilot design with success criteria, and a draft control plan
Lean Six Sigma Green Belt Practical (domain structure not published on the retrieved page)
Assemble a complete end-to-end DMAIC case study from your earlier deliverables and defend each tool choice against alternatives
Complete a timed practice set of scenario-based questions and review every wrong answer to its underlying concept
Revisit your week 1 checklist and close every item still marked shaky or unknown
Summarize the ten most common practical pitfalls (wrong chart, ignored measurement error, capability on unstable process) and how to avoid each
Your checkpoint
A full written DMAIC case study plus a completed revision checklist showing all items closed and a log of practice-question errors with corrections
Milestones
Week 2: You can produce a SIPOC and a CTQ tree from scratch for an unfamiliar process without reference material, and your self-assessment checklist shows no more than 10 items still marked unknown
Week 4: You correctly select the right chart and control chart type for at least 5 of 6 unfamiliar scenarios and can explain your reasoning in one sentence each
Week 6: You complete three hypothesis tests end to end, correctly stating hypotheses, choosing the test, and translating the p-value into a decision a non-statistician would act on
Week 8: Your full DMAIC case study covers all five phases with justified tool selection, and your practice-question error log shows every missed item traced to a named concept you can now explain