HVAC Excellence Gas Heat Certification Exam study plan
HVAC Excellence Gas Heat · Give each week a clear focus.
8 weeks · About 7 hours per week
Combustion Theory and Fuel Gas Fundamentals & Venting, Combustion Air, and Flue Gas Analysis
State the stoichiometric air requirement for natural gas and propane and compute excess air from a measured O2 or CO2 reading
Identify the four legs of complete combustion and predict the flue-gas signature (CO, CO2, O2, stack temperature) produced when each leg is deficient
Convert between draft units (in. w.c., Pa) and classify natural draft, Category I, III, and IV appliances by pressure and flue temperature
Explain how derate with altitude and gas heating value (Btu/ft3) affect input rating and manifold pressure targets
Your checkpoint
A one-page combustion reference sheet with worked excess-air and dilution-air calculations plus a table matching five flue-gas symptom sets to their root cause
Venting, Combustion Air, and Flue Gas Analysis & Gas Piping, Pipe Sizing, and Connections
Size a run of Schedule 40 black iron pipe from input Btu/h, equivalent length, and specific gravity using a pipe-sizing table, and show the arithmetic
Determine required combustion air using the indoor air infiltration method and the two-permanent-opening method, and compare results
Lay out a vent connector and chimney for a Category I appliance, checking slope, rise, connector size, and common-vent rules
Describe the correct leak-test procedure and purge steps for a new or reopened gas line
Your checkpoint
A hand-drawn piping and venting layout for a two-appliance basement installation with all sizes, lengths, and combustion-air openings labeled and justified
Gas Valves, Manifolds, Burners, and Orifices & Combustion Theory and Fuel Gas Fundamentals
Disassemble and reassemble a redundant combination gas valve, naming each internal component and its function
Calculate orifice size and manifold pressure changes needed to hit a target input rate, and verify against nameplate
Measure and clock a meter to confirm actual firing rate, correcting for altitude, heating value, and time
Identify burner types (inshot, ribbon, tubular) and diagnose flame abnormalities such as lift, flashback, yellow tipping, and rollout
Your checkpoint
A completed gas-train inspection checklist with clocked input rate, calculated target input, measured manifold pressure, and a written verdict on pass/fail for three practice scenarios
Ignition Systems: Standing Pilot, Intermittent Pilot, Hot Surface and Direct Spark & Gas Furnace Controls, Safety Devices, and Limits
Trace the sequence of a standing pilot, intermittent pilot, hot surface ignition, and direct spark system from call for heat to blower on
Test a hot surface igniter for resistance and current draw and decide whether it is in spec
Verify flame sensing by measuring microamp signal and explain why a dirty flame sensor causes short cycling
Test limit switches, rollout switches, pressure switches, and flame roll-out devices for continuity and correct trip behavior
Your checkpoint
A four-column comparison chart of the four ignition systems covering components, sequence steps, typical failure modes, and the measurement that confirms each failure
Electrical Wiring, Schematics, and Sequence of Operation & Gas Furnace Controls, Safety Devices, and Limits
Read a furnace wiring diagram and identify the line-voltage, low-voltage, and safety circuits by tracing from the transformer
Wire a practice board with a control board, igniter, gas valve, blower, and limit, then verify the full sequence with a meter
Explain the role of the control board's self-diagnostics and interpret a set of blink codes
Diagnose an open safety device by voltage-drop testing rather than continuity alone
Your checkpoint
A labeled schematic you drew from memory of a hot-surface-ignition furnace with the expected voltage at each test point annotated, validated against the practice board
Airflow, Temperature Rise, and Heat Exchanger Integrity & Venting, Combustion Air, and Flue Gas Analysis
Measure static pressure across the furnace and evaporator coil and compute external static pressure
Compute temperature rise from supply and return readings and compare with the nameplate range, then adjust blower speed to correct it
Perform a combustion analysis and compare measured CO, CO2, O2, and stack temperature against acceptable targets
Inspect a heat exchanger for cracks using visual, water, and combustion-analysis methods and document findings
Your checkpoint
A full commissioning report on one furnace: static pressure profile, temperature rise before and after a blower speed change, combustion analysis printout, and heat exchanger inspection notes
Troubleshooting, Diagnosis, and Service Procedures & Airflow, Temperature Rise, and Heat Exchanger Integrity
Apply a structured diagnostic flow to six injected faults and record the measurement that isolated each one
Distinguish heat exchanger failure from venting, gas pressure, and airflow problems that mimic it
Write a customer-facing explanation of a CO safety finding and the required corrective action
Sequence a preventive-maintenance visit covering gas train, burners, venting, safeties, and airflow
Your checkpoint
A fault log of six diagnosed faults listing symptom, test performed, reading, conclusion, and repair, with at least two faults traced to heat exchanger or venting causes
Combustion Theory and Fuel Gas Fundamentals & Gas Piping, Pipe Sizing, and Connections & Venting, Combustion Air, and Flue Gas Analysis & Gas Valves, Manifolds, Burners, and Orifices & Ignition Systems: Standing Pilot, Intermittent Pilot, Hot Surface and Direct Spark & Gas Furnace Controls, Safety Devices, and Limits & Electrical Wiring, Schematics, and Sequence of Operation & Airflow, Temperature Rise, and Heat Exchanger Integrity & Troubleshooting, Diagnosis, and Service Procedures
Review weak areas flagged in weeks 1 through 7 using your own error log
Complete a timed 100-question practice set across all nine domains and score by domain
Re-derive from memory the combustion, pipe-sizing, and temperature-rise formulas without notes
Rehearse a verbal walkthrough of the complete sequence of operation and the safety devices that can interrupt it
Your checkpoint
A scored practice exam with a per-domain breakdown and a one-page personal weak-area sheet listing the three domains needing further review
Milestones
Week 2: Can size a gas line and lay out combustion air and venting for a simple installation without reference material, scoring at least 80% on a self-made 15-question quiz
Week 4: Can trace all four ignition sequences from memory and correctly identify the failed component in five written fault scenarios
Week 6: Can perform static pressure, temperature rise, and combustion analysis on a live furnace and explain every reading against its target
Week 8: Scores 80% or higher overall on the timed practice exam with no domain below 70%