HVAC Excellence Gas Heat study materials
HVAC Excellence Gas Heat study resources

HVAC Excellence Gas Heat Certification Exam study plan

HVAC Excellence Gas Heat · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Combustion Theory and Fuel Gas Fundamentals & Venting, Combustion Air, and Flue Gas Analysis

  • State the stoichiometric air requirement for natural gas and propane and compute excess air from a measured O2 or CO2 reading

  • Identify the four legs of complete combustion and predict the flue-gas signature (CO, CO2, O2, stack temperature) produced when each leg is deficient

  • Convert between draft units (in. w.c., Pa) and classify natural draft, Category I, III, and IV appliances by pressure and flue temperature

  • Explain how derate with altitude and gas heating value (Btu/ft3) affect input rating and manifold pressure targets

Your checkpoint

A one-page combustion reference sheet with worked excess-air and dilution-air calculations plus a table matching five flue-gas symptom sets to their root cause

Week 2

Venting, Combustion Air, and Flue Gas Analysis & Gas Piping, Pipe Sizing, and Connections

  • Size a run of Schedule 40 black iron pipe from input Btu/h, equivalent length, and specific gravity using a pipe-sizing table, and show the arithmetic

  • Determine required combustion air using the indoor air infiltration method and the two-permanent-opening method, and compare results

  • Lay out a vent connector and chimney for a Category I appliance, checking slope, rise, connector size, and common-vent rules

  • Describe the correct leak-test procedure and purge steps for a new or reopened gas line

Your checkpoint

A hand-drawn piping and venting layout for a two-appliance basement installation with all sizes, lengths, and combustion-air openings labeled and justified

Week 3

Gas Valves, Manifolds, Burners, and Orifices & Combustion Theory and Fuel Gas Fundamentals

  • Disassemble and reassemble a redundant combination gas valve, naming each internal component and its function

  • Calculate orifice size and manifold pressure changes needed to hit a target input rate, and verify against nameplate

  • Measure and clock a meter to confirm actual firing rate, correcting for altitude, heating value, and time

  • Identify burner types (inshot, ribbon, tubular) and diagnose flame abnormalities such as lift, flashback, yellow tipping, and rollout

Your checkpoint

A completed gas-train inspection checklist with clocked input rate, calculated target input, measured manifold pressure, and a written verdict on pass/fail for three practice scenarios

Week 4

Ignition Systems: Standing Pilot, Intermittent Pilot, Hot Surface and Direct Spark & Gas Furnace Controls, Safety Devices, and Limits

  • Trace the sequence of a standing pilot, intermittent pilot, hot surface ignition, and direct spark system from call for heat to blower on

  • Test a hot surface igniter for resistance and current draw and decide whether it is in spec

  • Verify flame sensing by measuring microamp signal and explain why a dirty flame sensor causes short cycling

  • Test limit switches, rollout switches, pressure switches, and flame roll-out devices for continuity and correct trip behavior

Your checkpoint

A four-column comparison chart of the four ignition systems covering components, sequence steps, typical failure modes, and the measurement that confirms each failure

Week 5

Electrical Wiring, Schematics, and Sequence of Operation & Gas Furnace Controls, Safety Devices, and Limits

  • Read a furnace wiring diagram and identify the line-voltage, low-voltage, and safety circuits by tracing from the transformer

  • Wire a practice board with a control board, igniter, gas valve, blower, and limit, then verify the full sequence with a meter

  • Explain the role of the control board's self-diagnostics and interpret a set of blink codes

  • Diagnose an open safety device by voltage-drop testing rather than continuity alone

Your checkpoint

A labeled schematic you drew from memory of a hot-surface-ignition furnace with the expected voltage at each test point annotated, validated against the practice board

Week 6

Airflow, Temperature Rise, and Heat Exchanger Integrity & Venting, Combustion Air, and Flue Gas Analysis

  • Measure static pressure across the furnace and evaporator coil and compute external static pressure

  • Compute temperature rise from supply and return readings and compare with the nameplate range, then adjust blower speed to correct it

  • Perform a combustion analysis and compare measured CO, CO2, O2, and stack temperature against acceptable targets

  • Inspect a heat exchanger for cracks using visual, water, and combustion-analysis methods and document findings

Your checkpoint

A full commissioning report on one furnace: static pressure profile, temperature rise before and after a blower speed change, combustion analysis printout, and heat exchanger inspection notes

Week 7

Troubleshooting, Diagnosis, and Service Procedures & Airflow, Temperature Rise, and Heat Exchanger Integrity

  • Apply a structured diagnostic flow to six injected faults and record the measurement that isolated each one

  • Distinguish heat exchanger failure from venting, gas pressure, and airflow problems that mimic it

  • Write a customer-facing explanation of a CO safety finding and the required corrective action

  • Sequence a preventive-maintenance visit covering gas train, burners, venting, safeties, and airflow

Your checkpoint

A fault log of six diagnosed faults listing symptom, test performed, reading, conclusion, and repair, with at least two faults traced to heat exchanger or venting causes

Week 8

Combustion Theory and Fuel Gas Fundamentals & Gas Piping, Pipe Sizing, and Connections & Venting, Combustion Air, and Flue Gas Analysis & Gas Valves, Manifolds, Burners, and Orifices & Ignition Systems: Standing Pilot, Intermittent Pilot, Hot Surface and Direct Spark & Gas Furnace Controls, Safety Devices, and Limits & Electrical Wiring, Schematics, and Sequence of Operation & Airflow, Temperature Rise, and Heat Exchanger Integrity & Troubleshooting, Diagnosis, and Service Procedures

  • Review weak areas flagged in weeks 1 through 7 using your own error log

  • Complete a timed 100-question practice set across all nine domains and score by domain

  • Re-derive from memory the combustion, pipe-sizing, and temperature-rise formulas without notes

  • Rehearse a verbal walkthrough of the complete sequence of operation and the safety devices that can interrupt it

Your checkpoint

A scored practice exam with a per-domain breakdown and a one-page personal weak-area sheet listing the three domains needing further review

Milestones

Week 2: Can size a gas line and lay out combustion air and venting for a simple installation without reference material, scoring at least 80% on a self-made 15-question quiz

Week 4: Can trace all four ignition sequences from memory and correctly identify the failed component in five written fault scenarios

Week 6: Can perform static pressure, temperature rise, and combustion analysis on a live furnace and explain every reading against its target

Week 8: Scores 80% or higher overall on the timed practice exam with no domain below 70%