HVAC Excellence Oil Heat study materials
HVAC Excellence Oil Heat study resources

HVAC Excellence Oil Heat Certification key terms

HVAC Excellence Oil Heat · Get comfortable with the vocabulary.

Fuel oil No. 2

The standard light heating oil used in most residential oil burners; it flows readily, ignites easily when atomized, and carries roughly 138,000 to 140,000 Btu per gallon.

Related: Viscosity, Atomization, Gross heating value
Viscosity

A measure of how thick or resistant to flow a liquid is. Oil viscosity rises as temperature falls, which affects pump performance, atomization quality, and whether a preheater is needed.

Related: Fuel oil No. 2, Atomization, Nozzle
Atomization

Breaking liquid fuel into a fine mist so it can mix with air and burn cleanly. Poor atomization produces smoke, soot, delayed ignition, and lower efficiency.

Related: Nozzle, Fuel oil No. 2, Combustion air
Nozzle

The device at the burner head that atomizes oil at a rated flow in gallons per hour and a specified spray angle and pattern, matched to the appliance's firing rate and combustion chamber.

Related: Atomization, Firing rate, Spray angle
Spray angle

The cone width of the oil mist leaving a nozzle, commonly 70 to 90 degrees. It must suit the combustion chamber shape so the flame does not impinge on walls or short-circuit.

Related: Nozzle, Combustion chamber, Flame impingement
Firing rate

The fuel input of a burner expressed in gallons per hour, converted to Btu per hour for sizing. It must fall within the appliance's approved range and match the nozzle installed.

Related: Nozzle, Input rating, Combustion efficiency
Electrodes

Two metal points at the burner head that create a spark to light the oil mist. Their gap, position, and cleanliness are critical to reliable ignition.

Related: Ignition transformer, Atomization, Delayed ignition
Ignition transformer

A step-up transformer supplying high voltage, typically 10,000 volts or more, to the electrodes so a spark jumps the gap and ignites the atomized oil.

Related: Electrodes, Cad cell, Delayed ignition
Cad cell

A light-sensitive resistor that detects flame in the combustion chamber. Its resistance drops sharply in the presence of flame, and the primary control uses that change to prove combustion.

Related: Primary control, Ignition transformer, Flame safeguard
Primary control

The burner's main safety and operating control. It runs the burner motor, ignition, and oil valve, monitors the cad cell, and shuts the burner down if flame is not proven in time.

Related: Cad cell, Flame safeguard, Lockout
Flame safeguard

The safety function that confirms a flame exists during the trial-for-ignition period and throughout operation, then shuts off fuel if the flame fails, preventing unburned oil from accumulating.

Related: Primary control, Cad cell, Lockout
Trial for ignition

The timed period after fuel and spark begin during which the control waits for the cad cell to see flame. Failure within that window sends the burner into lockout.

Related: Lockout, Flame safeguard, Delayed ignition
Lockout

A safety shutdown in which the primary control stops the burner and holds it off after a failed flame-proving attempt. The control usually must be manually reset before operation resumes.

Related: Trial for ignition, Primary control, Flame safeguard
Delayed ignition

A condition where oil enters the chamber but ignites late, causing a puff, rumble, or puffback. Causes include weak spark, wrong electrode setting, or poor atomization.

Related: Electrodes, Puffback, Atomization
Puffback

A sudden explosion of unburned oil vapor in the combustion chamber that forces soot and smoke out of the appliance. It signals an ignition or fuel-delivery fault that must be corrected.

Related: Delayed ignition, Afterfire, Combustion chamber
Combustion air

The air supplied to the burner to mix with atomized oil and support burning. Too little causes smoke and carbon monoxide; too much wastes heat up the flue.

Related: Atomization, Excess air, Draft
Excess air

The air supplied beyond the theoretical amount needed for complete combustion, expressed as a percentage. Some excess is required for clean burning, but too much lowers efficiency.

Related: Combustion air, Stack temperature, Combustion efficiency
Draft

The negative pressure that pulls combustion gases through the appliance and up the chimney. Adequate, stable draft is required for safe venting and proper burner operation.

Related: Barometric damper, Flue, Combustion air
Barometric damper

A hinged flap in the flue connector that opens to admit room air and stabilize draft. Correct adjustment keeps over-fire draft steady and prevents excess air from being pulled through the appliance.

Related: Draft, Flue, Stack temperature
Flue

The passage that carries combustion gases from the appliance to the outdoors. Its size, slope, and condition affect draft, safety, and the risk of spillage into the building.

Related: Draft, Barometric damper, Stack temperature
Stack temperature

The temperature of gases leaving the appliance. Comparing it with room or combustion air temperature indicates heat lost up the chimney and helps calculate combustion efficiency.

Related: Combustion efficiency, Excess air, Flue
Combustion efficiency

The percentage of fuel heat that is actually released and usefully transferred, determined from flue gas temperature, oxygen or carbon dioxide content, and net stack loss.

Related: Stack temperature, Excess air, Smoke test
Smoke test

A procedure that pulls a measured sample of flue gas through filter paper and compares the stain to a standard scale to judge how completely the oil is burning.

Related: Combustion efficiency, Excess air, Soot
Soot

Carbon residue left by incomplete combustion. It insulates heat exchanger surfaces, reduces efficiency, and can foul the burner and flue if not cleaned.

Related: Smoke test, Heat exchanger, Combustion efficiency
Combustion chamber

The refractory-lined space where atomized oil and air burn. Its size and shape must match the nozzle spray pattern and firing rate to avoid flame impingement and incomplete burning.

Related: Spray angle, Flame impingement, Refractory
Refractory

Heat-resistant material lining the combustion chamber that withstands high temperatures and radiates heat back to help ignite and stabilize the flame.

Related: Combustion chamber, Flame impingement, Delayed ignition
Flame impingement

The condition where the flame touches the chamber walls or heat exchanger surfaces, causing soot, carbon buildup, and possible damage. It usually indicates a mismatched nozzle or misaligned burner.

Related: Spray angle, Combustion chamber, Soot
Oil burner

The assembly that pumps, atomizes, and ignites fuel oil and mixes it with air. Common residential types include the retention-head and flame-retention burners.

Related: Atomization, Fuel pump, Nozzle
Fuel pump

The burner component that draws oil from the tank and delivers it to the nozzle at the required pressure, often through a filter and shutoff valve.

Related: Nozzle pressure, Oil filter, Solenoid valve
Nozzle pressure

The oil pressure delivered to the nozzle, typically around 100 psi for residential burners. It directly affects atomization quality and the actual firing rate.

Related: Fuel pump, Nozzle, Firing rate
Solenoid valve

An electrically operated valve on the fuel pump that opens to admit oil at burner start and closes to cut it off at shutdown, helping prevent afterfire and delayed ignition.

Related: Fuel pump, Afterfire, Primary control
Afterfire

Combustion that continues or flares after the burner has shut off, often due to a leaking valve or nozzle. It wastes fuel and can damage the appliance.

Related: Solenoid valve, Puffback, Nozzle
Oil filter

A strainer or cartridge that removes dirt and sediment from fuel before it reaches the pump and nozzle, protecting small passages from clogging.

Related: Fuel pump, Nozzle, Oil tank
Oil tank

The storage vessel for heating oil, typically steel or fiberglass and often located indoors or buried. It must be properly vented, supported, and protected against leaks.

Related: Oil filter, Fuel pump, Oil line
Oil line

The piping that carries oil from the tank to the burner. It may be a single-pipe or two-pipe arrangement, and air leaks or restrictions cause poor performance.

Related: Oil tank, Fuel pump, Oil filter
Heat exchanger

The metal surfaces that transfer heat from combustion gases to the air or water being heated. Soot or cracks on these surfaces reduce efficiency and can be a safety hazard.

Related: Soot, Combustion efficiency, Stack temperature
Gross heating value

The total heat released by burning a fuel, including the latent heat in the water vapor produced. Efficiency ratings may use either gross or net values, so comparisons must be consistent.

Related: Fuel oil No. 2, Combustion efficiency, Firing rate