ICC 86 SFRM Inspector study materials
ICC 86 SFRM Inspector study resources

ICC 86 SFRM Inspector key terms

ICC 86 SFRM Inspector · Get comfortable with the vocabulary.

Sprayed Fire-Resistive Material (SFRM)

A cementitious, gypsum-based, or fibrous coating sprayed onto structural steel, decking, or other members to slow heat rise and preserve structural capacity during a fire.

Related: Fire-Resistance Rating, Bond Strength
Intumescent Fire-Resistive Material

A thin-film coating that swells into a insulating char when heated, used where a slim profile is needed instead of thick sprayed material.

Related: Sprayed Fire-Resistive Material (SFRM), Thickness Gauge
Fire-Resistance Rating

The period, in hours or minutes, that an assembly resists fire exposure under a standard test without exceeding defined temperature or integrity limits.

Related: UL Design Number, Sprayed Fire-Resistive Material (SFRM)
UL Design Number

A designation identifying a tested and listed fire-resistive assembly, specifying the members, material type, and minimum thickness required to achieve the rating.

Related: Fire-Resistance Rating, Approved Document
Approved Document

A drawing, specification, listing, or manufacturer instruction accepted by the authority having jurisdiction as the basis for inspection acceptance decisions.

Related: Authority Having Jurisdiction (AHJ), UL Design Number
Authority Having Jurisdiction (AHJ)

The official or agency responsible for enforcing code requirements and approving materials, installations, and inspection outcomes on a project.

Related: Approved Document, Inspection Report
Reference Standard

A published consensus document, such as a test method or specification, that defines procedures and acceptance criteria cited by the building code.

Related: Approved Document, Sampling Rate
Substrate

The steel member, deck, or other surface to which fire-resistive material is applied and must bond; its condition directly controls adhesion performance.

Related: Surface Preparation, Primer
Surface Preparation

Cleaning and treating the substrate before spraying, including removal of oil, mill scale, rust, dust, and loose coatings so the material can bond.

Related: Substrate, Primer
Primer

A coating applied to steel before fire-resistive material to improve adhesion or provide corrosion protection, and which must be compatible with the SFRM.

Related: Surface Preparation, Bond Strength
Bond Breaker

A contaminant, coating, or condition that prevents the fire-resistive material from adhering to the substrate and must be removed before application.

Related: Surface Preparation, Delamination
Ambient Conditions

The temperature, humidity, and airflow at the work area during and after spraying, which must stay within manufacturer limits for proper curing and adhesion.

Related: Curing, Cohesion
Curing

The period during which applied fire-resistive material hardens and develops strength; premature drying or freezing can damage the finished layer.

Related: Ambient Conditions, Cohesion
Mix Ratio

The specified proportion of dry material to water used when preparing SFRM, which controls density, strength, and fire performance.

Related: Density, Cohesion
Spray Application

The process of pumping mixed fire-resistive material through a hose and projecting it onto the substrate with a nozzle to build the required thickness.

Related: Nozzle, Pass Thickness
Nozzle

The spray gun tip that shapes and directs the material stream; its size, distance from the work, and angle affect thickness uniformity and density.

Related: Spray Application, Pass Thickness
Pass Thickness

The depth of material deposited in a single spray pass; exceeding the limit can cause sagging, poor density, or separation between layers.

Related: Spray Application, Thickness Gauge
Thickness Gauge

A calibrated pin or needle instrument pressed through the fire-resistive material to the substrate to measure applied depth at a test location.

Related: Thickness Measurement, Average Thickness
Thickness Measurement

The field procedure of probing the applied material at prescribed locations and recording readings to confirm the required depth is present.

Related: Thickness Gauge, Average Thickness
Average Thickness

The mean of individual thickness readings at a test area; it must meet or exceed the specified thickness for the assembly to be accepted.

Related: Minimum Thickness, Thickness Measurement
Minimum Thickness

The lowest individual thickness reading permitted at any measured point, typically a stated fraction of the specified thickness, below which repair is required.

Related: Average Thickness, Corrective Action
Density

The mass per unit volume of hardened fire-resistive material, which relates to its insulating value and is checked by sampling and weighing.

Related: Mix Ratio, Sampling Rate
Sampling Rate

The frequency, defined by code or specification, at which thickness, density, or bond tests are performed across a project area.

Related: Density, Bond Strength
Bond Strength

The force per unit area required to pull fire-resistive material away from the substrate, indicating how well the material adheres.

Related: Adhesion Test, Cohesion
Adhesion Test

A field or laboratory test, often using a pulled disc or patch, that measures the resistance of fire-resistive material to separation from the substrate.

Related: Bond Strength, Cohesion
Cohesion

The internal strength holding particles of fire-resistive material together; weak cohesion shows as crumbling or powdery material rather than a clean pull.

Related: Bond Strength, Density
Delamination

Separation of fire-resistive material from the substrate or between applied layers, usually caused by contamination, excess pass thickness, or poor curing.

Related: Bond Breaker, Pass Thickness
Hammer Tap Test

A non-destructive field check in which the applied material is lightly struck to detect hollow or loose areas that suggest poor bond.

Related: Delamination, Adhesion Test
Inspection Report

The written record of field observations, measurements, and test results submitted to document compliance and support acceptance by the authority having jurisdiction.

Related: Daily Log, Nonconformance
Daily Log

A chronological record of site conditions, material batches, application progress, and observations kept by the inspector throughout the project.

Related: Inspection Report, Traceability
Traceability

The ability to link installed material back to its batch, mix records, and test results through consistent labeling and documentation.

Related: Daily Log, Inspection Report
Nonconformance

A documented condition where work or material fails to meet the approved specification, code, or listing and requires correction.

Related: Corrective Action, Inspection Report
Corrective Action

The repair or rework performed to bring deficient fire-resistive material back into compliance, followed by re-inspection and updated records.

Related: Nonconformance, Repair Patch
Repair Patch

Material applied to restore damaged or thin areas to the specified thickness using the same approved product and procedures as the original application.

Related: Corrective Action, Minimum Thickness
Concealed Damage

Harm to fire-resistive material hidden by subsequent construction, such as ducts or ceilings, which must be inspected before concealment.

Related: Nonconformance, Corrective Action