Odisha CHSE +2 VOC Field Technician Air Conditioner study plan
Odisha CHSE +2 VOC Field Technician Air Conditioner · Give each week a clear focus.
8 weeks · About 6 hours per week
Fundamentals of Refrigeration and Air Conditioning
State the four basic components of a vapour-compression cycle and trace refrigerant state (pressure, temperature, phase) at each of the four points
Define sensible heat, latent heat, superheat and subcooling, and compute superheat and subcooling from given gauge and thermometer readings
Convert between pressure-temperature values using a refrigerant PT chart and explain why saturation temperature tracks pressure
Classify air conditioning by application and by equipment arrangement, giving one worked example of each
Explain the difference between refrigeration capacity units (TR, kW, kcal/h) and convert at least five values between them
Your checkpoint
A one-page hand-drawn PH diagram of the vapour-compression cycle with four labelled state points, plus ten solved numerical problems on superheat, subcooling, tonnage conversion and sensible/latent heat with answers checked
Fundamentals of Refrigeration and Air Conditioning & Air Conditioning System Components and Controls
Describe the construction and function of reciprocating, rotary and scroll compressors and match each to a typical room AC or split unit
Explain the roles of condenser, evaporator, expansion valve and capillary tube in the cycle and identify the state change across each
Compare air-cooled and water-cooled condensers and list the maintenance implications of each
Interpret a psychrometric chart to find dry-bulb, wet-bulb, relative humidity and dew point for three given air states
Explain how room sensible heat ratio influences evaporator selection and coil bypass factor
Your checkpoint
A labelled system schematic of a split AC showing all four components, service ports and refrigerant flow direction, with a written 150-word explanation of each component's state change and a psychrometric chart reading worksheet of five solved states
Air Conditioning System Components and Controls
Identify and explain the function of each control device: thermostat, low-pressure and high-pressure cutouts, overload protector, capacitor, contactor and defrost timer
Trace the electrical control circuit of a split AC from supply through thermostat, contactor coil and compressor terminals
Explain how a thermostatic expansion valve responds to evaporator superheat and describe the effect of a stuck-open or stuck-closed valve
Describe airflow-side components: blower, fan motor speeds, filters, dampers and duct static pressure basics
Diagnose a control-circuit fault given a symptom description, using a logical step-by-step elimination approach
Your checkpoint
A complete wiring and control ladder diagram of a split AC drawn from memory with every device labelled, plus a fault-symptom table matching eight symptoms to the most likely control component and the test to confirm it
Refrigerants, Ozone Depletion and Safety & Workplace Safety, Environment and Customer Service
Classify refrigerants by ASHRAE safety group and identify A1, A2L, A3 and B-series hazards in practical terms
Explain the ozone depletion mechanism, ODP and GWP values, and the phase-out status of CFC, HCFC and HFC refrigerants under the Montreal Protocol and Kigali Amendment
State safe handling rules for flammable refrigerants including no ignition sources, ventilation, leak detection and correct recovery practice
Select the correct PPE for brazing, refrigerant charging and electrical work, and describe first aid for frostbite and refrigerant inhalation
Outline the legal and environmental duties for refrigerant recovery, cylinder labelling and record keeping during service
Your checkpoint
A two-page refrigerant safety and environment reference sheet covering safety groups, ODP/GWP of at least six common refrigerants, recovery procedure steps and PPE selection, plus a 10-question self-test on refrigerant handling with answers
Installation, Commissioning and Testing
Plan a split AC installation: site survey, indoor and outdoor unit positioning, clearance requirements, pipe route and drainage slope
Size and select copper tubing and flare connections, and describe the correct flaring, bending and brazing procedure with nitrogen purging
Perform evacuation with a vacuum pump and gauge manifold, and state the target micron level and hold-time test
Carry out leak testing with dry nitrogen and soap solution, and describe charging by weight versus superheat or subcooling method
List commissioning checks: electrical supply and earthing, running current, pressures, temperature differential and airflow verification
Your checkpoint
A written installation and commissioning checklist of at least 25 sequential steps with acceptance values for vacuum level, leak-test pressure, running current tolerance and return-air/supply-air temperature difference, plus a filled sample commissioning report for a hypothetical 1.5 TR split unit
Electrical and Electronic Controls for AC & Tools, Instruments and Measuring Techniques
Explain the function and test procedure for capacitor, contactor, overload relay, PCB control board and thermistor in an AC circuit
Use a multimeter to measure voltage, resistance, continuity and capacitance, and interpret readings against expected values
Connect and read a gauge manifold and clamp meter, and calculate superheat and subcooling from field readings
Describe the safe use of a vacuum gauge, leak detector, anemometer and thermometer in commissioning and fault-finding
Identify electrical faults such as open winding, shorted capacitor, loose terminal and blown fuse from measured values
Your checkpoint
A completed instrument and measurement log recording ten practice measurements (capacitance, winding resistance, voltage, current, superheat, subcooling, airflow) with the expected value, measured value and a one-line verdict for each, plus a labelled sketch of multimeter probe placement for three tests
Maintenance, Servicing and Troubleshooting
Build a preventive maintenance schedule covering filter cleaning, coil cleaning, drain pan and drain line, fan bearings, electrical terminals and refrigerant charge check
Diagnose low cooling capacity by systematically checking airflow, refrigerant charge, condenser cleanliness and compressor performance
Interpret pressure and temperature symptoms to distinguish undercharge, overcharge, restriction, air in system and non-condensables
Explain compressor failure modes and the steps for replacement including recovery, flushing, new filter drier and evacuation
Describe customer-facing service reporting: explaining the fault, quoting, documenting work and confirming the repair with the customer
Your checkpoint
A troubleshooting decision tree covering at least six fault categories from symptom to root cause to corrective action, plus a completed preventive maintenance checklist and a mock service report written for a customer in plain language
Trade Practical and Project Work & Fundamentals of Refrigeration and Air Conditioning & Maintenance, Servicing and Troubleshooting
Assemble a practical project portfolio documenting one full mock installation or service job from planning to handover
Demonstrate a timed fault-finding exercise on a training unit and record the diagnostic path taken
Revise the highest-weight domains by re-solving previously missed numerical and diagnostic questions
Complete a full-length mock test under exam conditions and review every wrong answer to its underlying concept
Prepare a final one-page summary sheet of formulas, safety limits and key values for last-minute revision
Your checkpoint
A complete project portfolio (job plan, checklist, measurement log, fault report, customer handover note) plus a scored mock test with a written error analysis identifying three weak areas and the corrective revision done for each
Milestones
Week 2: Can draw the vapour-compression cycle from memory, label all four state points and compute superheat and subcooling from given readings without reference notes, scoring at least 8 of 10 on a self-made numerical quiz
Week 4: Can state the safety group, ODP and GWP for at least six common refrigerants and describe the full recovery procedure and PPE selection aloud in under five minutes without prompts
Week 6: Can perform capacitor, winding resistance and running current measurements on a training unit, correctly judge each reading as normal or faulty, and calculate superheat and subcooling from gauge and thermometer data
Week 8: Scores at least 70 percent on a full-length mock test across all nine domains and has a completed project portfolio with every required document present and internally consistent