ITI/NCVT Painter General (AITT Theory) study plan
ITI/NCVT Painter General (AITT Theory) · Give each week a clear focus.
8 weeks · About 7 hours per week
Surfaces, Substrates and Surface Preparation & Safety, Health, Environment and First Aid
Identify and describe at least eight common substrates (mild steel, galvanised steel, aluminium, wood, plywood, masonry, plaster, previously painted surfaces) and state the correct preparation method for each
Explain the purpose of each preparation step: degreasing, rust removal, abrading, dusting off, filling and priming, and state the consequence of skipping each one
Demonstrate and describe safe handling of surface preparation chemicals and tools, including PPE selection for solvent, dust and abrasive hazards
List the first aid response for eye splash, skin contact with solvent, inhalation of solvent vapour and abrasive injury, and describe basic fire safety for solvent-based materials
Your checkpoint
A one-page substrate-to-preparation reference table covering eight substrates with method, tools, PPE and first aid note for each
Paints, Varnishes, Lacquers and Thinners: Composition and Selection & Trade Hand Tools, Measuring Instruments and Workshop Practice
Break down the composition of oil paints, enamels, emulsion paints, varnishes, lacquers and thinners into pigment, binder, solvent and additive roles
Select the correct paint system for a given substrate and service condition, justifying the choice in writing
Read and interpret a paint container label: batch, shelf life, mixing ratio, thinning limit, drying and recoating times, and VOC or hazard symbols
Use and care for measuring instruments and hand tools: steel rule, vernier caliper, hygrometer, wet film comb and thickness gauge, and describe correct cleaning and storage
Your checkpoint
A paint selection worksheet matching six scenarios (interior masonry, exterior wood, steel structure, furniture, metal equipment, damp wall) to a full primer, undercoat and finish system with reasons
Painting Application Methods and Equipment & Trade Hand Tools, Measuring Instruments and Workshop Practice
Describe brush types, sizes and bristle materials and match each to the paint and surface it suits
Explain roller sleeve selection by nap length and paint type, and identify the defects caused by wrong roller choice
Describe the sequence of operations for painting a room: preparation, priming, cutting in, rolling, recoating, drying and cleanup
Calculate paint quantity for a given wall area using coverage rate, number of coats and wastage allowance
Demonstrate correct tool cleaning, solvent recovery and safe disposal of paint waste and contaminated rags
Your checkpoint
A worked painting procedure for a two-coat interior job of stated dimensions, including tool list, paint quantity calculation with wastage, drying schedule and cleanup steps
Spray Painting, Compressors and Spray Booth Operations & Painting Application Methods and Equipment
Identify the main parts of a spray gun (air cap, fluid tip, needle, fluid and air controls) and explain the function of each
Explain the difference between suction, gravity and pressure feed guns and state which suits which job
Set spray gun air pressure, fluid flow and fan pattern for a test panel, and describe the symptoms of too much or too little thinner, pressure or fluid
Describe the layout and operation of a spray booth, including airflow direction, filter stages, extraction and booth maintenance checks
Carry out and record compressor safety checks: drain condensate, check safety valve, regulator, hoses, moisture trap and oil level
Your checkpoint
A spray booth and compressor pre-use checklist with at least twelve checkpoints, plus a fault-symptom table linking five spray defects to their settings
Decorative Finishes, Graining, Stencilling and Sign Writing & Colour Theory, Pigments and Colour Matching
Describe the tools and steps for graining and marbling effects, including scumble, overgrainer, flogger and stippler use
Plan and lay out a stencil design, including registration, bridging, stencil brush loading and cleaning between colours
Explain the layout and brush technique for sign writing letters, including guidelines, spacing and letter correction
Explain colour mixing principles: primary, secondary, tertiary colours, tint, shade, tone and complementary contrast
Match a colour to a sample by eye and by formula, and describe how light source and surface sheen affect the match
Your checkpoint
A small decorative sample set (or drawn plan if materials are unavailable) of one grained panel, one stencilled panel and one hand-lettered sign, with a written colour-matching note for each
Defects, Faults and Their Remedies & Industrial and Specialised Coatings, Corrosion Protection
Diagnose at least twelve common paint defects (blistering, wrinkling, sagging, runs, orange peel, fish eyes, blooming, chalking, flaking, cracking, efflorescence, rust bleed) by cause, appearance and remedy
Distinguish defects caused by surface preparation, application, material or environment, and state the prevention measure for each
Explain corrosion mechanisms on steel and the role of barrier, inhibitive and sacrificial coatings
Select and justify industrial coating systems for immersion, chemical exposure, high temperature and marine or humid service
Describe surface preparation standards for industrial work, including abrasive blast grades and the purpose of zinc-rich primers and stripe coats
Your checkpoint
A defect diagnosis chart of twelve defects in four columns (defect, likely cause, prevention, remedy) plus a short industrial coating recommendation for three stated service conditions
Estimation, Costing and Material Calculation & Employability Skills, Communication and Basic Computer Awareness
Calculate material and labour cost for a painting job from measured areas, coverage rates, coats, labour hours and overheads
Prepare an estimate that separates material, labour, access or scaffolding, and contingency, and state the assumptions used
Write a short technical report describing a completed or planned job in clear sequence, using correct trade terms
Explain the role of teamwork, punctuality, workplace discipline and safe work culture in a painting crew
Perform basic computer tasks relevant to the trade: create a spreadsheet for paint quantity and cost, and save, name and email a file correctly
Your checkpoint
A costed estimate for a three-room painting job on one spreadsheet sheet, with formula-driven totals and a half-page written summary of assumptions
Safety, Health, Environment and First Aid & Defects, Faults and Their Remedies & Industrial and Specialised Coatings, Corrosion Protection
Revise all domain content using a self-made summary sheet per domain, condensing each to key facts and formulas
Re-attempt previously missed practice questions and explain in writing why the correct answer is correct
Rehearse safety, first aid and defect-remedy questions under timed conditions until consistently accurate
Identify remaining weak areas from practice scores and close each with targeted reading and notes
Your checkpoint
A full-length timed mock test attempt with a score log, an error analysis sheet and a final one-page formula and safety facts card
Milestones
Week 2: Can name the four components of a paint, match a paint system to six substrates without notes, and read every field on a real paint container label correctly
Week 4: Can set up a spray gun and booth from a checklist unaided, list five spray defects with their settings causes, and score at least 70 percent on a self-made 30-question test covering domains 2 to 6
Week 6: Can diagnose twelve defects from written descriptions with correct cause and remedy, and justify an industrial coating system for three service conditions
Week 8: Scores at least 75 percent on a full-length timed mock test and has a written error analysis showing every weak domain addressed