RBSE Sec Voc Automotive study plan

RBSE Sec Voc Automotive · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Engine Systems and Overhaul

Draw and label a four-stroke cycle diagram for both petrol and diesel engines, naming each stroke, valve position, and piston direction.
Identify and state the function of at least 20 engine components on a stripped engine block, including cylinder head, camshaft, crankshaft, timing chain, and oil pump.
Explain valve clearance, firing order, and compression ratio in your own words with a worked numerical example for each.
List the correct sequence and torque values approach for cylinder head bolt tightening and state why the sequence matters.

A hand-drawn labelled engine cross-section plus a one-page glossary of 25 engine terms with definitions and torque-sequence notes.

Week 2

Describe the full engine overhaul workflow from removal to running-in, listing inspection checks at each stage.
Diagnose five given engine symptoms (blue smoke, knocking, low compression, overheating, oil dilution) by naming likely causes and the test that confirms each.
Explain how to perform and interpret a compression test and a cylinder leakage test, including acceptable readings and pass/fail criteria.
Compare measuring tools (micrometer, bore gauge, feeler gauge, plastigauge) and state which component clearance each one checks.

A symptom-to-cause-to-test diagnostic table covering at least 8 engine faults, with the confirming measurement for each.

Week 3

Trace power flow through clutch, gearbox, propeller shaft, differential, and final drive, and state the gear ratio effect at each stage.
Explain clutch operation, free play adjustment, and the signs of a slipping versus dragging clutch, and describe how to test for each.
Identify the main steering and suspension components and state the purpose of wheel alignment angles: camber, caster, toe, and steering axis inclination.
Describe the construction and function of drum and disc brakes and explain bleeding procedure and brake fluid safety handling.

Two labelled system diagrams (driveline power flow and brake hydraulic circuit) with a written explanation of each component's role.

Week 4

Diagnose five suspension and steering complaints (pull to one side, vibration, uneven tyre wear, wander, hard steering) by listing causes and inspection steps.
Explain the purpose and testing method for shock absorbers, ball joints, tie rod ends, and wheel bearings.
State Ohm's law and apply it to solve at least six series and parallel circuit problems with correct units.
Identify battery, starter motor, alternator, and charging circuit components and describe how to test each with a multimeter or test lamp.

A 20-question self-made quiz on brakes, steering, suspension, and basic electrical circuits, answered and scored by you.

Week 5

Read and interpret a wiring diagram, tracing a lighting circuit from battery through fuse, switch, relay, and earth.
Explain the operation of sensors and actuators in engine management, including coolant temperature, oxygen, crank position, and injector circuits.
Diagnose three electrical faults (no crank, dim headlights, battery drain) using a logical voltage-drop test sequence.
Describe safe practice for handling batteries, alternators, and electronic control units, including disconnection order and jump-starting precautions.

A written step-by-step voltage-drop diagnostic procedure for one no-crank fault, with expected readings at each test point.

Week 6

Explain the function of fuel system components from tank to injector and describe how to test fuel pressure and identify a blocked filter.
Describe the purpose and operation of catalytic converter, EGR, PCV, and evaporative emission controls, and name one common failure of each.
Trace coolant flow through radiator, thermostat, water pump, and heater core, and explain pressure cap and coolant mixture functions.
List the checks in a pre-road-test vehicle inspection covering tyres, lights, brakes, steering, fluids, and emissions-relevant items.

A completed 40-point vehicle inspection checklist with the pass criterion written beside each item.

Week 7

Apply a structured diagnostic routine (verify, gather information, test, confirm repair) to three written fault scenarios.
Select the correct hand tool, measuring instrument, or lifting equipment for ten given workshop tasks and justify each choice.
State the safety rules for jacking, lifting, and supporting a vehicle, and for handling fuel, coolant, and battery acid.
Interpret service data such as torque figures, fluid capacities, and wear limits and explain why each matters during maintenance.

Three written diagnostic case studies, each with symptom, tests performed, readings, conclusion, and repair verification.

Week 8

Draft a simple business plan outline for a small automotive workshop covering services, pricing, tools, licensing, and customer records.
Explain customer communication, job card writing, estimate preparation, and basic costing of parts and labour.
Complete a timed 60-question mixed mock test across all domains and review every wrong answer with the correct reasoning.
Compile a one-page personal revision sheet of formulas, torque rules, and safety points to review before the exam.

A mock test score record with a written correction note for every missed question, plus a one-page final revision sheet.

Week 2: You can name the four strokes, list the main engine components, and explain a compression test and a cylinder leakage test without notes.

Week 4: You score at least 16 out of 20 on your own brakes, steering, suspension, and electrical quiz.

Week 6: You can trace coolant, fuel, and exhaust gas flow end to end and complete the 40-point inspection checklist from memory of the criteria.

Week 8: You score at least 80 percent on the 60-question mock test and have a correction note for every missed item.