NSSCO Woodwork 6190 study materials
NSSCO Woodwork 6190 study resources

NSSCO Woodwork 6190 study plan

NSSCO Woodwork 6190 · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Materials: timber, manufactured boards, adhesives and finishes & Setting out, marking out, measuring and workshop calculations

  • Classify 20 timber samples by hard and softwood, state two structural uses and one limitation for each

  • Distinguish natural timber from five manufactured boards (plywood, blockboard, MDF, chipboard, hardboard) by describing composition, grain behaviour and typical application

  • Match six adhesives (PVA, contact, UF, epoxy, PU, hide glue) to suitable joint situations and state one open-time and one water-resistance fact for each

  • Convert ten measurements between millimetres, centimetres and metres and calculate a cutting list total length with a 10 per cent waste allowance

Your checkpoint

A one-page material selection chart covering 20 timbers and 5 boards, plus a worked 10-line cutting list with waste allowance

Week 2

Materials: timber, manufactured boards, adhesives and finishes & Practical project work and applied skills

  • Explain the difference between a stain, a sanding sealer, a clear finish and a paint system, and state the correct order of application

  • Describe preparation steps for finishing (planing, scraping, sanding through grits, dust removal, grain raising) in correct sequence

  • Identify three common finishing faults (blooming, brush marks, sanding-through on veneer) and state the cause and correction for each

  • Calculate the quantity of finish needed for a given surface area using a stated coverage rate, showing working

Your checkpoint

A written finishing specification for a small cabinet, including products, order of coats, drying times and a coverage calculation

Week 3

Hand tools and portable power tools: use, maintenance and safety & Health, safety and workshop organisation

  • Name the parts, correct use and sharpening or maintenance routine for a bench plane, chisel, marking gauge and tenon saw

  • Demonstrate and describe sharpening a chisel bevel on a stone, including angle, burr removal and honing

  • List five portable power tool hazards and the control measure for each, covering kickback, dust, noise, trailing leads and unguarded blades

  • State the purpose and correct use of three items of personal protective equipment and three workshop first-aid or fire-safety arrangements

  • Explain safe storage and handling of adhesives, solvents and finishes, including ventilation and flammability

Your checkpoint

A tool care and safety reference sheet: 8 tools with maintenance steps, plus a hazard-control table of 5 power tool risks

Week 4

Woodworking machines and machine operations & Jointing, carcass and frame construction

  • Describe the setup, guards and safe feeding technique for the circular saw bench, planer thicknesser and router table

  • Explain kickback causes on the circular saw and three preventive measures, including riving knife and push stick use

  • Select and justify a joint for three given situations (drawer front, table leg-to-rail, cabinet corner) from a list of joints

  • Sketch and label six joints (through and stopped mortise and tenon, dovetail, housing, dowel, biscuit) showing proportions and marking-out lines

  • Describe the sequence for making a carcass: marking out, cutting joints, dry assembly, checking for square, gluing up and fitting back panel

Your checkpoint

A joint selection report with six labelled joint sketches and a written carcass assembly sequence of at least 8 steps

Week 5

Jointing, carcass and frame construction & Project planning, costing, drawing and design

  • Produce a working drawing of a small frame or carcass project to a stated scale, showing front, plan and side views with dimensions

  • Prepare a cutting list from the drawing, calculating lengths allowing for joint allowances and wastage

  • Cost the project using a materials list, unit rates, labour hours and an overhead or contingency percentage

  • Produce a simple project plan with an ordered sequence of operations, tools required and estimated time per stage

  • Explain how design choices affect strength, appearance and cost, giving one example of each trade-off

Your checkpoint

A complete project pack: scaled drawing, cutting list, costed materials and labour sheet, and an ordered operations plan

Week 6

Setting out, marking out, measuring and workshop calculations & Wood turning and shaping

  • Set out and mark a project from a datum face, applying face-side and face-edge convention and explaining why each is used

  • Calculate angles, bevels and mitre settings for a hexagonal or octagonal frame, showing the arithmetic

  • Describe lathe setup, workpiece mounting between centres and on a faceplate, and safe turning speeds for a given diameter

  • Name four turning tools (gouge, skew chisel, parting tool, scraper) and state the cut and sharpening bevel for each

  • Explain how grain direction, tool rest height and presentation angle affect finish and risk of catches

Your checkpoint

A marked-out setting-out sheet with datum conventions and angle calculations, plus a turning tool chart with use, bevel angle and safety note

Week 7

Practical project work and applied skills & Health, safety and workshop organisation

  • Carry out a practical task end to end, from marked-out timber to a finished and assembled component, recording each step and the tools used

  • Inspect your own work against stated tolerances (squareness, flatness, joint fit) and record defects with a correction for each

  • Conduct a workshop risk assessment for one machine and one hand-tool task, listing hazard, who is at risk, and control

  • Describe housekeeping and waste arrangements, including offcut storage, dust extraction and safe disposal of finish-soaked rags

Your checkpoint

A practical work log with self-inspection checklist, tolerance results and a completed risk assessment for two tasks

Week 8

Materials: timber, manufactured boards, adhesives and finishes & Hand tools and portable power tools: use, maintenance and safety & Woodworking machines and machine operations & Jointing, carcass and frame construction & Setting out, marking out, measuring and workshop calculations & Wood turning and shaping & Project planning, costing, drawing and design & Health, safety and workshop organisation & Practical project work and applied skills

  • Answer a full timed mock paper under exam conditions and mark it against a mark scheme

  • Rank your five weakest topics from the mock and write a one-line correction note for each

  • Re-derive the key calculations from memory: cutting list with waste, finish coverage, mitre angle, material and labour cost

  • Recite the safety controls for the three highest-risk machines and the sharpening routine for a chisel without notes

Your checkpoint

A marked mock paper with a ranked weak-topic list and a one-page revision summary of corrections

Milestones

Week 2: Can name 15 timbers and boards with a use each, match 6 adhesives to situations, and explain a full finishing sequence without notes

Week 4: Can sketch and label 6 joints with correct proportions and state the safe setup and feeding rules for the circular saw, planer and router

Week 6: Can produce a scaled drawing, a cutting list and a costed estimate unaided, and set out an octagonal frame with correct angle arithmetic

Week 8: Mock paper completed in time with a self-marked score, plus a written list of the five weakest topics and their corrections