NSSCO Woodwork 6190 study plan
NSSCO Woodwork 6190 · Give each week a clear focus.
8 weeks · About 6 hours per week
Materials: timber, manufactured boards, adhesives and finishes & Setting out, marking out, measuring and workshop calculations
Classify 20 timber samples by hard and softwood, state two structural uses and one limitation for each
Distinguish natural timber from five manufactured boards (plywood, blockboard, MDF, chipboard, hardboard) by describing composition, grain behaviour and typical application
Match six adhesives (PVA, contact, UF, epoxy, PU, hide glue) to suitable joint situations and state one open-time and one water-resistance fact for each
Convert ten measurements between millimetres, centimetres and metres and calculate a cutting list total length with a 10 per cent waste allowance
Your checkpoint
A one-page material selection chart covering 20 timbers and 5 boards, plus a worked 10-line cutting list with waste allowance
Materials: timber, manufactured boards, adhesives and finishes & Practical project work and applied skills
Explain the difference between a stain, a sanding sealer, a clear finish and a paint system, and state the correct order of application
Describe preparation steps for finishing (planing, scraping, sanding through grits, dust removal, grain raising) in correct sequence
Identify three common finishing faults (blooming, brush marks, sanding-through on veneer) and state the cause and correction for each
Calculate the quantity of finish needed for a given surface area using a stated coverage rate, showing working
Your checkpoint
A written finishing specification for a small cabinet, including products, order of coats, drying times and a coverage calculation
Hand tools and portable power tools: use, maintenance and safety & Health, safety and workshop organisation
Name the parts, correct use and sharpening or maintenance routine for a bench plane, chisel, marking gauge and tenon saw
Demonstrate and describe sharpening a chisel bevel on a stone, including angle, burr removal and honing
List five portable power tool hazards and the control measure for each, covering kickback, dust, noise, trailing leads and unguarded blades
State the purpose and correct use of three items of personal protective equipment and three workshop first-aid or fire-safety arrangements
Explain safe storage and handling of adhesives, solvents and finishes, including ventilation and flammability
Your checkpoint
A tool care and safety reference sheet: 8 tools with maintenance steps, plus a hazard-control table of 5 power tool risks
Woodworking machines and machine operations & Jointing, carcass and frame construction
Describe the setup, guards and safe feeding technique for the circular saw bench, planer thicknesser and router table
Explain kickback causes on the circular saw and three preventive measures, including riving knife and push stick use
Select and justify a joint for three given situations (drawer front, table leg-to-rail, cabinet corner) from a list of joints
Sketch and label six joints (through and stopped mortise and tenon, dovetail, housing, dowel, biscuit) showing proportions and marking-out lines
Describe the sequence for making a carcass: marking out, cutting joints, dry assembly, checking for square, gluing up and fitting back panel
Your checkpoint
A joint selection report with six labelled joint sketches and a written carcass assembly sequence of at least 8 steps
Jointing, carcass and frame construction & Project planning, costing, drawing and design
Produce a working drawing of a small frame or carcass project to a stated scale, showing front, plan and side views with dimensions
Prepare a cutting list from the drawing, calculating lengths allowing for joint allowances and wastage
Cost the project using a materials list, unit rates, labour hours and an overhead or contingency percentage
Produce a simple project plan with an ordered sequence of operations, tools required and estimated time per stage
Explain how design choices affect strength, appearance and cost, giving one example of each trade-off
Your checkpoint
A complete project pack: scaled drawing, cutting list, costed materials and labour sheet, and an ordered operations plan
Setting out, marking out, measuring and workshop calculations & Wood turning and shaping
Set out and mark a project from a datum face, applying face-side and face-edge convention and explaining why each is used
Calculate angles, bevels and mitre settings for a hexagonal or octagonal frame, showing the arithmetic
Describe lathe setup, workpiece mounting between centres and on a faceplate, and safe turning speeds for a given diameter
Name four turning tools (gouge, skew chisel, parting tool, scraper) and state the cut and sharpening bevel for each
Explain how grain direction, tool rest height and presentation angle affect finish and risk of catches
Your checkpoint
A marked-out setting-out sheet with datum conventions and angle calculations, plus a turning tool chart with use, bevel angle and safety note
Practical project work and applied skills & Health, safety and workshop organisation
Carry out a practical task end to end, from marked-out timber to a finished and assembled component, recording each step and the tools used
Inspect your own work against stated tolerances (squareness, flatness, joint fit) and record defects with a correction for each
Conduct a workshop risk assessment for one machine and one hand-tool task, listing hazard, who is at risk, and control
Describe housekeeping and waste arrangements, including offcut storage, dust extraction and safe disposal of finish-soaked rags
Your checkpoint
A practical work log with self-inspection checklist, tolerance results and a completed risk assessment for two tasks
Materials: timber, manufactured boards, adhesives and finishes & Hand tools and portable power tools: use, maintenance and safety & Woodworking machines and machine operations & Jointing, carcass and frame construction & Setting out, marking out, measuring and workshop calculations & Wood turning and shaping & Project planning, costing, drawing and design & Health, safety and workshop organisation & Practical project work and applied skills
Answer a full timed mock paper under exam conditions and mark it against a mark scheme
Rank your five weakest topics from the mock and write a one-line correction note for each
Re-derive the key calculations from memory: cutting list with waste, finish coverage, mitre angle, material and labour cost
Recite the safety controls for the three highest-risk machines and the sharpening routine for a chisel without notes
Your checkpoint
A marked mock paper with a ranked weak-topic list and a one-page revision summary of corrections
Milestones
Week 2: Can name 15 timbers and boards with a use each, match 6 adhesives to situations, and explain a full finishing sequence without notes
Week 4: Can sketch and label 6 joints with correct proportions and state the safe setup and feeding rules for the circular saw, planer and router
Week 6: Can produce a scaled drawing, a cutting list and a costed estimate unaided, and set out an octagonal frame with correct angle arithmetic
Week 8: Mock paper completed in time with a self-marked score, plus a written list of the five weakest topics and their corrections