NZ Certificate in Cranes study plan
NZ Certificate in Cranes · Give each week a clear focus.
8 weeks · About 7 hours per week
Crane operation & Lifting plans, rigging and load control
Define the duties and chain-of-responsibility of the crane operator, dogman/rigger, and lift supervisor, and state who may authorise a lift to proceed
Identify the load-control inputs that must be confirmed before any lift: load mass, centre of gravity, rigging arrangement, and ground/support conditions
Explain the difference between a routine lift and a lift requiring a documented lifting plan, and list the triggers that force a written plan
Practise reading a simple load chart to extract rated capacity at a given radius and configuration
Your checkpoint
A one-page pre-lift checklist you wrote yourself, covering operator, rigging and load-control checks, with a short note on when a written lifting plan is mandatory
Crane operation
Describe the standard hand and whistle signals for crane control and state the rule that only one designated signaller directs the operator at a time
Explain how radius, boom length, boom angle, and counterweight affect rated capacity, and define what causes a chart to be derated
Identify the main operational limits and safety devices (rated capacity limiter, limit switches, anti-two-block, slew and outrigger interlocks) and what each protects against
List the environmental and site conditions that require the operator to stop or reassess a lift
Your checkpoint
A written set of 15 exam-style questions on signals, capacity factors and safety devices, with your own answer key and a one-line justification for each answer
Crane types and configuration
Classify the main crane families (mobile telescopic, lattice boom, tower, gantry, overhead travelling) by structure, mobility and typical duty
Explain the configuration variables for mobile cranes: boom/jib combinations, counterweight states, outrigger versus pick-and-carry modes, and tyre/axle load limits
Describe tower crane erection, climbing, tie-in and dismantling sequences and the roles involved
Match configuration choices to load, radius, height and ground conditions for three worked scenarios
Your checkpoint
A comparison table of five crane types with configuration variables, typical applications, and the setup constraints that most often cause incidents
Crane types and configuration & Workplace safety and crane maintenance
Explain the purpose and required content of pre-operational inspections and periodic examinations, and who is competent to carry them out
Identify common crane defects and damage categories (wire rope, hooks, brakes, structural cracking, limit devices) and the actions each demands
Describe the ground-bearing and outrigger/rail foundation requirements that must be verified before setup
State the isolation, lockout and tagout steps needed before maintenance or repair work on a crane
Your checkpoint
A defect-reporting and inspection log template covering daily checks, periodic examination records and the hold/stop criteria for a defective crane
Lifting plans, rigging and load control
Calculate load mass from dimensions and material density, and add rigging and attachment mass to get the total load
Select slings and lifting gear by working load limit for given configurations, including multi-leg slings at stated angles
Explain sling angle effects, tension in each leg, and why shallow angles reduce capacity
Describe how to establish and verify the centre of gravity and control load rotation and swing
Your checkpoint
A worked calculation sheet for three loads: total mass, sling-leg tension at two different angles, selected gear with WLL, and the resulting rigging arrangement
Lifting plans, rigging and load control & Workplace safety and crane maintenance
Draft the sections of a lifting plan: scope, load data, crane selection and position, rigging, ground conditions, exclusion zone, roles and emergency arrangements
Design exclusion zones and taglines/control measures for a lift adjacent to people, structures or services
Identify hazards and controls for common lift types: tandem, blind, near-powerline, and lift over occupied areas
Describe communication, briefing and stop-work authority on a lifting crew
Your checkpoint
A complete lifting plan for a realistic scenario of your choice, including a hazard register with at least eight hazards, their controls, and a site sketch description
Crane operation & Workplace safety and crane maintenance
Explain the hierarchy of controls as applied to crane work and how it drives control selection in a lift plan
Describe emergency procedures for a crane: power failure, load hang, structural alarm, fire, and rescue of an operator
State the record-keeping and notification obligations for incidents, near misses and equipment failures
Explain the operator's responsibilities for fatigue, fitness for work and communication during a shift
Your checkpoint
A one-page emergency response procedure for a crane on site, plus a 10-item incident/near-miss reporting checklist
Crane operation & Crane types and configuration & Lifting plans, rigging and load control & Workplace safety and crane maintenance
Consolidate all four domains by working through a timed mixed-topic mock exam and reviewing every wrong answer
Re-derive from memory the key formulas and ratios: capacity versus radius, sling-leg tension, WLL for multi-leg slings
Rehearse the mandatory contents of a lifting plan and the daily inspection sequence without notes
Identify your three weakest sub-topics and close each with targeted revision
Your checkpoint
A timed 60-question mixed mock exam completed with a scored review sheet showing each error, the correct reasoning, and the domain it belongs to
Milestones
Week 2: Can read a load chart and state rated capacity at a given radius and configuration, and identify the safety devices and their functions, without notes
Week 4: Can describe the daily inspection sequence and name the defect categories that require the crane to be taken out of service
Week 6: Can produce a lifting plan and sling-tension calculations for a new scenario within 60 minutes, scoring at least 80% against your own marking key
Week 8: Mixed mock exam score of at least 85% with no domain below 75%, and all three previously weak sub-topics closed