NZ Certificate in Cranes study materials
NZ Certificate in Cranes study resources

NZ Certificate in Cranes study plan

NZ Certificate in Cranes · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Crane operation & Lifting plans, rigging and load control

  • Define the duties and chain-of-responsibility of the crane operator, dogman/rigger, and lift supervisor, and state who may authorise a lift to proceed

  • Identify the load-control inputs that must be confirmed before any lift: load mass, centre of gravity, rigging arrangement, and ground/support conditions

  • Explain the difference between a routine lift and a lift requiring a documented lifting plan, and list the triggers that force a written plan

  • Practise reading a simple load chart to extract rated capacity at a given radius and configuration

Your checkpoint

A one-page pre-lift checklist you wrote yourself, covering operator, rigging and load-control checks, with a short note on when a written lifting plan is mandatory

Week 2

Crane operation

  • Describe the standard hand and whistle signals for crane control and state the rule that only one designated signaller directs the operator at a time

  • Explain how radius, boom length, boom angle, and counterweight affect rated capacity, and define what causes a chart to be derated

  • Identify the main operational limits and safety devices (rated capacity limiter, limit switches, anti-two-block, slew and outrigger interlocks) and what each protects against

  • List the environmental and site conditions that require the operator to stop or reassess a lift

Your checkpoint

A written set of 15 exam-style questions on signals, capacity factors and safety devices, with your own answer key and a one-line justification for each answer

Week 3

Crane types and configuration

  • Classify the main crane families (mobile telescopic, lattice boom, tower, gantry, overhead travelling) by structure, mobility and typical duty

  • Explain the configuration variables for mobile cranes: boom/jib combinations, counterweight states, outrigger versus pick-and-carry modes, and tyre/axle load limits

  • Describe tower crane erection, climbing, tie-in and dismantling sequences and the roles involved

  • Match configuration choices to load, radius, height and ground conditions for three worked scenarios

Your checkpoint

A comparison table of five crane types with configuration variables, typical applications, and the setup constraints that most often cause incidents

Week 4

Crane types and configuration & Workplace safety and crane maintenance

  • Explain the purpose and required content of pre-operational inspections and periodic examinations, and who is competent to carry them out

  • Identify common crane defects and damage categories (wire rope, hooks, brakes, structural cracking, limit devices) and the actions each demands

  • Describe the ground-bearing and outrigger/rail foundation requirements that must be verified before setup

  • State the isolation, lockout and tagout steps needed before maintenance or repair work on a crane

Your checkpoint

A defect-reporting and inspection log template covering daily checks, periodic examination records and the hold/stop criteria for a defective crane

Week 5

Lifting plans, rigging and load control

  • Calculate load mass from dimensions and material density, and add rigging and attachment mass to get the total load

  • Select slings and lifting gear by working load limit for given configurations, including multi-leg slings at stated angles

  • Explain sling angle effects, tension in each leg, and why shallow angles reduce capacity

  • Describe how to establish and verify the centre of gravity and control load rotation and swing

Your checkpoint

A worked calculation sheet for three loads: total mass, sling-leg tension at two different angles, selected gear with WLL, and the resulting rigging arrangement

Week 6

Lifting plans, rigging and load control & Workplace safety and crane maintenance

  • Draft the sections of a lifting plan: scope, load data, crane selection and position, rigging, ground conditions, exclusion zone, roles and emergency arrangements

  • Design exclusion zones and taglines/control measures for a lift adjacent to people, structures or services

  • Identify hazards and controls for common lift types: tandem, blind, near-powerline, and lift over occupied areas

  • Describe communication, briefing and stop-work authority on a lifting crew

Your checkpoint

A complete lifting plan for a realistic scenario of your choice, including a hazard register with at least eight hazards, their controls, and a site sketch description

Week 7

Crane operation & Workplace safety and crane maintenance

  • Explain the hierarchy of controls as applied to crane work and how it drives control selection in a lift plan

  • Describe emergency procedures for a crane: power failure, load hang, structural alarm, fire, and rescue of an operator

  • State the record-keeping and notification obligations for incidents, near misses and equipment failures

  • Explain the operator's responsibilities for fatigue, fitness for work and communication during a shift

Your checkpoint

A one-page emergency response procedure for a crane on site, plus a 10-item incident/near-miss reporting checklist

Week 8

Crane operation & Crane types and configuration & Lifting plans, rigging and load control & Workplace safety and crane maintenance

  • Consolidate all four domains by working through a timed mixed-topic mock exam and reviewing every wrong answer

  • Re-derive from memory the key formulas and ratios: capacity versus radius, sling-leg tension, WLL for multi-leg slings

  • Rehearse the mandatory contents of a lifting plan and the daily inspection sequence without notes

  • Identify your three weakest sub-topics and close each with targeted revision

Your checkpoint

A timed 60-question mixed mock exam completed with a scored review sheet showing each error, the correct reasoning, and the domain it belongs to

Milestones

Week 2: Can read a load chart and state rated capacity at a given radius and configuration, and identify the safety devices and their functions, without notes

Week 4: Can describe the daily inspection sequence and name the defect categories that require the crane to be taken out of service

Week 6: Can produce a lifting plan and sling-tension calculations for a new scenario within 60 minutes, scoring at least 80% against your own marking key

Week 8: Mixed mock exam score of at least 85% with no domain below 75%, and all three previously weak sub-topics closed