PGDB Certifying Gasfitter study plan
PGDB Certifying Gasfitter · Give each week a clear focus.
8 weeks · About 7 hours per week
Pipe Sizing, Installation, and Pressure Testing & Gas Codes, Regulations, and Standards
Map the code book structure: locate the pipe sizing, pressure testing, and installation clauses in the adopted gas code and mark every table you will need with tabs
Compute allowable pressure drop and size a 60 ft trunk with three branch takeoffs using the longest-run method, showing every step
List the required test pressures and durations for low-pressure and elevated-pressure systems and state which gauge range and resolution each test demands
Write a one-page checklist of installation requirements for concealed piping, sleeving through masonry, and bonding/grounding of gas piping
Identify the permit, notification, and inspection obligations your jurisdiction imposes before and after pressure testing
Your checkpoint
A worked pipe-sizing sheet for a three-appliance layout plus a one-page pressure-test procedure with gauge specs and pass/fail criteria
Pipe Sizing, Installation, and Pressure Testing & Gas Appliances and Equipment Installation
Convert between nominal pipe size, actual inside diameter, and capacity for the common piping materials allowed in your code
Size a manifold and branch run for a furnace, water heater, and range using both the longest-length and branch-length methods and compare results
Draft an appliance installation checklist covering clearances, accessibility, sediment trap, drip leg, union placement, and shutoff valve location
Verify combustion air and clearance requirements for a direct-vent versus a Category I appliance installed in a closet
Explain in writing how to protect piping during a pressure test when the appliance is connected versus isolated
Your checkpoint
Two independently calculated sizing solutions for the same 5-appliance system, with a written explanation of any differences and which one governs
Venting, Flueing, and Combustion Air & Properties and Combustion of Fuel Gases
Classify appliances by vent category and match each to its permitted venting method, material, and termination
Calculate required combustion air for a confined space using both the indoor-air and outdoor-air methods, including the leakage-rate allowance
Compute the vent connector size and rise for a draft-hood appliance and check it against the venting tables
Describe the ignition temperatures, flammability limits, and specific gravities of natural gas, propane, and the common mixed gases, and explain how each affects venting and leak behavior
Sketch correct and incorrect terminations for sidewall and roof vents, including clearances to windows, doors, and mechanical intakes
Your checkpoint
A combustion-air calculation worksheet for a confined mechanical room plus a labeled sketch set of three correct and three incorrect vent terminations
Gas Appliances and Equipment Installation & Electrical Controls, Ignition, and Safety Devices
Trace a complete wiring diagram for a standing-pilot and an intermittent-ignition appliance and label every safety component in the circuit
Explain the sequence of operation of a hot-surface ignition control from call for heat to blower-off, naming each proving step
Test and interpret flame-sensing current, thermocouple millivolt output, and thermopile output against manufacturer specifications
Identify the function of limit switches, rollout switches, pressure switches, and flame roll-out safeties and describe how each fails safe
Verify appliance electrical supply requirements, polarity, grounding, and the consequences of reversed polarity on ignition controls
Your checkpoint
A hand-drawn sequence-of-operation flowchart for an intermittent-ignition furnace with measured or specified values at each proving step
Electrical Controls, Ignition, and Safety Devices & Troubleshooting, Servicing, and Maintenance
Build a systematic diagnostic routine for no-heat, short-cycling, and delayed-ignition complaints that starts at the call for heat and works through each proving device
Practice isolating faults with a multimeter on a live low-voltage circuit while following lockout and safe-work procedures
Diagnose a pressure-switch fault caused by a blocked flue, a condensate trap issue, and a failed inducer, and distinguish the three by measurement
Write a servicing checklist covering burner cleaning, orifice inspection, heat exchanger inspection, and manifold pressure adjustment
Explain how to verify gas manifold pressure with a manometer under both full-fire and reduced-fire conditions
Your checkpoint
A completed troubleshooting decision tree for three fault scenarios, each with the measured values that confirm or rule out the diagnosis
Troubleshooting, Servicing, and Maintenance & Carbon Monoxide, Combustion Analysis, and Indoor Air Quality
Perform a full combustion analysis and record oxygen, carbon dioxide, carbon monoxide, stack temperature, and excess air for at least two appliance types
Calculate steady-state efficiency and stack loss from measured data and explain what each reading indicates about the appliance condition
Identify the causes and corrections for elevated carbon monoxide in a draft-hood appliance versus a condensing appliance
Describe the health effects, exposure limits, and testing protocol for carbon monoxide, including when to red-tag and shut down
Explain how depressurization, tight construction, and exhaust fans affect indoor air quality and appliance drafting
Your checkpoint
A combustion analysis report for two appliances with calculated efficiency, interpretation of each reading, and a written corrective recommendation for one deliberately simulated fault
Gas Codes, Regulations, and Standards & Safety, Tools, and Jobsite Practices
Summarize the scope, amendment process, and enforcement structure of the adopted gas code and how provincial or state regulation layers on top of it
List the documentation a gasfitter must produce and retain for permits, inspections, and modifications to an existing installation
Assemble a personal safety procedure for lockout, confined-space entry, leak investigation, and working near electrical equipment
Describe the correct tools and methods for leak detection and explain why open flame is prohibited
Explain the notification and record-keeping duties that apply when an appliance is red-tagged or shut off
Your checkpoint
A one-page code-and-regulation reference sheet plus a personal jobsite safety procedure covering four high-risk tasks
Customer Service, Documentation, and Professional Conduct & Carbon Monoxide, Combustion Analysis, and Indoor Air Quality & Gas Codes, Regulations, and Standards
Practice explaining a carbon monoxide finding, a failed pressure test, and a red-tag decision to a customer in plain language without overstating or minimizing risk
Draft a service report template that records appliance data, test results, and recommendations in a form a customer and an inspector can both read
Review and re-drill the two weakest domains from earlier weeks using timed practice questions
Recite the code clauses you are most likely to be tested on from memory and verify each against the book
Complete a full timed mock exam under exam conditions and review every missed item to its code or manufacturer reference
Your checkpoint
A completed timed mock exam with a written error log linking each missed question to a specific code clause or manufacturer specification, plus a finished customer-facing service report
Milestones
Week 2: Size a three-appliance piping system from scratch in under 20 minutes with no reference to a worked example, and state the correct test pressure and duration for the completed system
Week 4: Explain the full sequence of operation of an intermittent-ignition appliance aloud from memory, naming each safety device and its proving condition, then verify against the wiring diagram
Week 6: Perform a combustion analysis unaided and correctly calculate steady-state efficiency from the readings, identifying at least two conditions that would raise carbon monoxide
Week 8: Score at least 80 percent on the timed mock exam and show that every missed question has been traced to a code clause or manufacturer specification in the error log