Vehicle Reassembly, Quality Inspection, and Housekeeping
Reassembly
Reinstall trim, lights, glass, and hardware in reverse order of removal. Check torque values for fasteners and use new clips where specified. Verify electrical connections and that all functions work. Ensure panel gaps and flushness meet spec before final inspection.
Quality inspection
Inspect for: color match, gloss, orange peel, runs, dirt nibs, and panel alignment. Use proper lighting and view at angles. Check that all fasteners are present and torqued. Document findings on the job card. Know that inspection is both visual and functional.
Housekeeping
Clean tools, dispose of waste per regulations, and keep walkways clear. Store solvents in approved cabinets. Know that paint waste, solvent rags, and used filters are hazardous waste and must not go in general trash. Spontaneous combustion of solvent-soaked rags is a real fire risk - store in approved metal containers.
Traps and rule of thumb
Trap: assuming a visual check is enough - functional checks (lights, latches, windows) are required. Trap: discarding solvent rags in open bins. Rule of thumb: clean as you go - housekeeping prevents both defects and accidents.