UK CPCS Forklift Theory Exam study guide
UK CPCS Forklift Theory Exam · Work through your exam, one topic at a time.
The CPCS Forklift Theory Exam is the knowledge assessment that sits alongside the practical test for operators seeking a CPCS competence card for industrial forklift trucks (counterbalance and reach types). It is aimed at people who already have some machine time and now need to demonstrate that they understand the rules, the machine and the loads they handle - and at employers who need evidence that operators have been assessed against a recognised plant standard. The UK CPCS Forklift Theory Exam study guide has 6 sections and about 2,532 words.
01Health, Safety and Environmental Legislation and Regulations
Forklift operators are tested on the purpose of the law, not on statute numbers. Understand that the Health and Safety at Work etc.
379 words, about 2 min02Operator Responsibilities
An operator's responsibilities begin before the engine starts. You must be trained and authorised for the specific truck type, physically fit (including eyesight and any medication effects), and familiar with the site.
376 words, about 2 min03Site Rules and Safe Systems of Work
A safe system of work sets out how the job is done safely: traffic routes, speed limits, pedestrian segregation, designated parking and charging areas, load limits, and permit-to-work arrangements. Operators must know the site layout, one-way systems, crossing points, blind corners, overhead obstructions and the location of fire points and first-aid equipment.
365 words, about 2 min04Forklift Truck Types, Components, Controls and Pre-Use Checks
Know the main families and their typical use: counterbalance (front-loading counterweight, diesel/LPG/electric) for general yard and warehouse work; reach trucks for narrow aisles where the mast reaches forward; order pickers for picking at height; pallet trucks and stackers for low-level movement; and telehandlers for rough terrain. Understand that each type has different stability characteristics and that attachments change capacity.
366 words, about 2 min05Load Handling, Stability, Lifting Capacities and Attachments
A counterbalance truck is supported at three points, forming a stability triangle. The centre of gravity of the truck plus load must stay inside that triangle.
379 words, about 2 min06Manoeuvring, Travelling, Parking and Site Traffic Management
Before moving, ensure the load is secure, the way is clear, and you have checked mirrors and surroundings. Travel at a speed that allows you to stop safely, keep a safe distance from other vehicles, and obey site speed limits and one-way systems.
667 words, about 3 min