ACI Tilt-Up Technician study plan
ACI Tilt-Up Technician · Give each week a clear focus.
8 weeks · About 6 hours per week
Reinforcement, Embeds, and Inserts
Diagram reinforcement layouts for walls, pilasters, and openings, labeling bar sizes, spacing, and required clear cover
Match bar support types (chairs, bolsters, tie wire) to spacing that holds steel at the correct elevation during placement
Classify embeds and inserts - lift inserts, cast-in plates, weld plates, coil inserts, conduit - by function and load path
Calculate embed edge distance and pull-out capacity for a supplied panel geometry and flag inadequate layouts
Your checkpoint
A two-page embed/insert and reinforcement checklist per panel type, plus a 25-item self-written quiz scored at 80% or higher
Lifting, Rigging, Erection, and Jobsите Safety
Identify rigging hardware (shackles, slings, spreader beams, lift links) and state inspection and rejection criteria for each
Sequence a complete tilt-up lift: pre-lift meeting, trial lift, hover check, travel, set-down, and bracing
Apply crane, rigger-qualification, signal-person, and exclusion-zone rules to a described lift scenario
Compute required crane capacity from panel weight, rigging weight, and safety factor for three sample panels
Your checkpoint
A written lift plan for a 30,000-lb panel that includes rigging selection, capacity math, and an exclusion-zone sketch, self-scored against a 10-point rubric
Lifting, Rigging, Erection, and Jobsите Safety
Explain temporary bracing fundamentals: brace angle, spacing, embed capacity, and the conditions for brace removal
Apply fall-protection, ladder, and scaffold requirements to tasks performed at height during bracing and panel release
Detect wind, soil-bearing, and panel-stability hazards and define hold points that stop the lift
Draft a jobsite safety orientation outline addressing struck-by, caught-between, and crane swing hazards
Your checkpoint
A panel bracing and stability checklist plus a 15-question safety quiz scored at 80% or higher
Forming and Panel Construction
Set edge forms and bulkheads to specified panel dimensions, tolerances, and chamfer or reveal details
Select and apply form release agents appropriate to the casting surface and the intended finish
Frame openings, reveals, and blockouts so they resist lift-induced cracking and stay in tolerance
Sequence casting-bed preparation: slab cleanliness, bond breaker, and stack-casting considerations
Your checkpoint
Dimensioned form and layout plan for three representative panels with openings; zero errors on a 10-point tolerance checklist
Concrete Placement, Finishing, and Curing
Select slump, aggregate size, and admixtures suited to tilt-up mixes, then place concrete without segregation
Describe consolidation, screeding, and finishing steps and predict their effect on lift-surface quality
Apply curing methods and durations needed to reach release strength, and interpret cylinder break results
Diagnose common surface defects such as bug holes, laitance, and plastic cracking, and prescribe corrections
Your checkpoint
A placement, finishing, and curing procedure sheet with a strength-gain timeline and a 20-question release-strength quiz scored at 80% or higher
Planning, Layout, and Site Preparation
Read site plans and panel layout drawings to verify gridlines, elevations, and panel mark numbering
Sequence site preparation steps: subgrade, casting slab, bond breaker, control lines, and utility coordination
Plan crane access, casting order, and laydown staging so they match the planned erection sequence
Assemble a pre-construction checklist covering permits, inspections, and weather contingencies
Your checkpoint
A site logistics and casting-sequence plan for a hypothetical 12-panel building, including a plan view and sequence table
Reinforcement, Embeds, and Inserts & Lifting, Rigging, Erection, and Jobsите Safety & Forming and Panel Construction
Re-test weak objectives identified in weeks 1 through 6 and correct every missed item to a written explanation
Rehearse lift-plan and bracing decisions against timed scenario questions from Domains 5 and 3
Re-derive form, embed, and tolerance requirements from memory, then verify against notes
Your checkpoint
A corrected error log of at least 40 missed items, each rewritten with the correct answer and a one-line reason
Planning, Layout, and Site Preparation & Concrete Placement, Finishing, and Curing & Lifting, Rigging, Erection, and Jobsите Safety
Complete two full-length timed practice exams covering all five domains and record domain-level scores
Re-drill the two lowest-scoring domains until each reaches 85% or higher
Summarize safety hold points and release criteria on a single reference sheet for final review
Your checkpoint
Two completed practice exams with scores recorded by domain and a one-page final reference sheet
Milestones
Week 2: Lift plan complete and reviewed; a 20-question rigging and crane-safety quiz is passed at 80% or higher
Week 4: A 40-question mixed quiz covering Domains 2, 3, and 5 is passed at 80% or higher, and the embed and form checklists are finished
Week 6: All five domain study sheets are complete and a 50-question cumulative quiz is passed at 80% or higher
Week 8: Both timed practice exams average 85% or higher with no single domain below 80%