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Cafe Tenant: Backflow Assemblies and a Grease Interceptor

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Cafe Tenant: Backflow Assemblies and a Grease Interceptor

A cafe is going into a 1960s building. The plan review package shows: a soda fountain with a CO2 carbonator, an ice machine, a mop sink with a 6-foot hose and hose bibb, a three-compartment sink with three 18 x 24 x 12 inch compartments, a prep sink, and an existing lawn irrigation system with a fertilizer injector tied into the same domestic service. The building has no backflow assembly at the service, and the water utility requires containment plus isolation. The tenant wants to skip the interceptor because the previous tenant 'never had one and the line never clogged,' and wants the carbonator piped with a simple dual check because it costs less.

1. Select a backflow device for the irrigation with chemical injection, the carbonator, and the mop sink hose bibb, and justify each.

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Match the device to the hazard and to how the backflow occurs.

  • Irrigation with fertilizer injector: health hazard (toxics) plus backpressure when the downstream zone is under pressure and a backsiphonage risk when main pressure drops. Protection must be an air gap or a reduced pressure zone assembly (RPZ) at the service branch feeding the irrigation, not a pressure vacuum breaker - a PVB cannot be used where backpressure exists and cannot be installed below grade.
  • Carbonator: the CO2 blanket puts the water line under pressure above main pressure, so this is backpressure with a health hazard (carbonated water and CO2 can be driven back into the potable line). RPZ or air gap. A dual check is not acceptable for a health-hazard, backpressure application.
  • Mop sink hose bibb: backsiphonage hazard from a hose dropped into the sink or a bucket. A hose-connection vacuum breaker (ASSE 1052) on the bibb, installed at least 6 inches above the flood-level rim of the fixture, plus no shutoff downstream of the breaker. If the hose is ever left submerged, this alone is not enough - use an air gap or a hose-bibb-rated RPZ.
  • Ice machine: typically an integral air gap on the fill line; if not, a listed air gap or a vacuum breaker for the potable supply.
  • Document each device on the permit drawings; the AHJ is checking the hazard classification, not just that a device is present.

2. The RPZ is being set in a flush irrigation vault at the property line because it is convenient. Evaluate that installation and list the requirements for the assembly.

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A below-grade vault is a rejection, and it is the most common RPZ failure in the field.

  • An RPZ must not be installed where it can be submerged or where the relief port can be blocked. It must be above grade, or in a drained, protected enclosure that the AHJ approves, with the relief discharge visible.
  • Installation requirements:
    • Installed horizontally per the manufacturer, with the relief port freely draining to a safe location.
    • Accessible for testing and repair, with the manufacturer's required clearances.
    • Protected from freezing, which in this climate means freeze protection must be addressed.
    • Test cocks on all four test points, and no strainer omitted upstream.
    • No shutoff valve downstream that would trap pressure without a relief path.
    • The assembly must be on the utility's approved list, and the assembly number recorded.
  • Testing: tested at installation and annually by a certified backflow prevention assembly tester, results filed with the water utility and the AHJ within the required time. Test kits must be calibrated.
  • Tell the tenant in writing: containment at the service plus isolation at each hazard; the RPZ protects the main, the hose-connection device protects the fixture, and neither substitutes for the other.

3. Size the grease interceptor for the three-compartment sink and state the installation requirements. Address the tenant's claim that the previous tenant never needed one.

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Size from the fixture, then let the AHJ and the local sewer-use ordinance govern.

  • Compartment volume: 18 x 24 x 12 = 5,184 cubic inches / 231 = 22.4 gallons per compartment.
  • With a 1-minute drain-down, the sink discharges on the order of 22 gpm, so the interceptor must be rated at least that flow. Select a hydromechanical interceptor rated at 25 gpm, with a grease capacity that matches the code table or the local ordinance (typically 50 lb or more), and a flow-control fitting on the inlet sized to the interceptor.
  • Installation requirements: on the sink's discharge only (not the prep sink or the mop sink unless required), accessible for cleaning, with the flow control device, a vented cover if required, and no dishwasher or other high-temperature discharge that would defeat separation.
  • The 'it never clogged' argument is not a code defense. Interceptors are required by the code and by the utility's pretreatment rules regardless of past practice. Confirm whether the local pretreatment program requires a gravity interceptor with a minimum capacity rather than a small hydromechanical unit - many utilities require both a small unit at the sink and an exterior gravity interceptor at the building.
  • Put the cleaning frequency and responsibility in the lease; grease interceptor maintenance is the tenant's, and the utility can inspect the manifests.