High Risk Work Licence - Portal Boom Crane (CP) study materials
High Risk Work Licence - Portal Boom Crane (CP) study resources

High Risk Work Licence - Portal Boom Crane (CP) study plan

High Risk Work Licence - Portal Boom Crane (CP) · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Portal boom crane fundamentals, terminology and rated capacity & Compliance, duty of care and legal responsibilities

  • Define portal boom crane terminology (portal base, boom, hoist, slew, rated capacity, radius, load chart) and label each part in your own diagram

  • Explain how radius, boom configuration and load chart values interact, using three worked examples from a generic load chart you construct

  • Summarise the duty-of-care chain for a portal boom crane operator, including licence conditions, employer obligations and the role of the competent person

  • List the documentation that must be available before a lift (licence, logbook, load chart, lift plan, maintenance records) and state who owns each

Your checkpoint

A one-page annotated crane diagram plus a 400-word written summary of rated capacity concepts and the operator's legal duties, checked against your own notes

Week 2

Portal boom crane fundamentals, terminology and rated capacity & Load estimation, slinging and lifting calculations

  • Calculate load weight from material density and volume for five common loads, showing each step

  • Convert between kilograms, tonnes and sling tension units without error across ten practice conversions

  • Determine working load limits for single-leg, two-leg and four-leg sling configurations at given angles

  • Explain how sling angle, centre of gravity and load distribution change the effective load on each leg

Your checkpoint

A calculation worksheet with ten fully worked load-estimation and sling-tension problems, each with units stated and a stated assumption list

Week 3

Hazard identification, risk assessment and control & Load estimation, slinging and lifting calculations

  • Identify at least fifteen hazards specific to portal boom crane work and classify each by energy source and consequence

  • Apply a risk matrix to rank those hazards and select controls using the hierarchy of control

  • Estimate the weight and centre of gravity of three unfamiliar loads using only visible evidence and reference data

  • Draft slinging arrangements for those three loads, justifying sling type, angle and protection against edge damage

Your checkpoint

A hazard register of fifteen or more entries with risk ratings and controls, plus three load-estimation and slinging plans

Week 4

Pre-operational inspection, setup and stability & Hazard identification, risk assessment and control

  • Sequence a pre-operational inspection across structure, wire rope, hooks, brakes, limiters, indicators and hydraulics

  • Describe the conditions that determine safe setup: ground bearing capacity, outrigger or rail placement, level, and exclusion zones

  • Explain stability principles for a portal boom crane, including how wind, slew and load moment affect the stability margin

  • State the stop criteria that make a crane unfit for use and the correct escalation route

Your checkpoint

A completed pre-operational inspection checklist with pass/fail criteria for every item, plus a written setup and stability briefing of 500 words

Week 5

Crane operation, travel, slewing and load control & Communication, signals and teamwork

  • Describe the correct control inputs and sequence for a lift from pick-up through travel, slew and set-down, including load positioning over the radius

  • Explain load control techniques that prevent swing, shock loading and loss of control during slew and travel

  • Demonstrate the full standard hand and whistle signal set, and state what to do when a signal is unclear or ambiguous

  • Explain the roles and communication protocol between operator, dogman, rigger and spotter, including tag lines and radio use

Your checkpoint

A recorded or live demonstration of the standard signal set for a peer or mentor, plus a one-page operator sequence card for a complete lift cycle

Week 6

Emergency procedures, incident response and shutdown & Compliance, duty of care and legal responsibilities

  • Outline the response to a power failure, brake failure, overload, load drop and contact with services, in order of action

  • Describe emergency lowering and safe shutdown procedures, including isolation and securing the crane at the end of shift

  • Explain incident notification duties, preservation of the scene and the information an operator must record after an incident

  • State the environmental and exclusion-zone controls required during an emergency response

Your checkpoint

A written emergency response procedure of at least 600 words covering five scenarios, each with immediate actions, notifications and shutdown steps

Week 7

Maintenance, inspection records and defect reporting & Pre-operational inspection, setup and stability

  • Explain the purpose and frequency of periodic inspections, and the difference between operator checks, competent-person inspections and maintenance servicing

  • Describe how to read and complete a logbook entry, including defect description, severity and clearance sign-off

  • Classify defects as minor, major or critical and state the reporting route and the conditions under which the crane is taken out of service

  • Explain record retention obligations and how maintenance history supports safe operation

Your checkpoint

Three sample logbook entries, one per defect severity, each with a correct reporting route and a stated out-of-service decision

Week 8

Compliance, duty of care and legal responsibilities & Hazard identification, risk assessment and control & Portal boom crane fundamentals, terminology and rated capacity & Pre-operational inspection, setup and stability & Load estimation, slinging and lifting calculations & Crane operation, travel, slewing and load control & Communication, signals and teamwork & Emergency procedures, incident response and shutdown & Maintenance, inspection records and defect reporting

  • Consolidate all nine domains into a single revision map linking each domain to its key facts and procedures

  • Complete two full-length timed practice papers and review every wrong answer to its source concept

  • Rehearse the weakest three areas identified by practice results until you can explain them without notes

  • Confirm exam-day logistics: licence evidence, identification and venue requirements

Your checkpoint

A completed revision map plus a scored practice-paper log showing at least 85% on the second attempt, with a list of remaining weak points

Milestones

Week 2: Produce correct load and sling-tension calculations for ten problems, with no unit errors and assumptions stated

Week 4: Score at least 80% on a self-written 30-question test covering domains 2, 3 and 5, closed book

Week 6: Deliver a complete emergency procedure covering five scenarios and demonstrate the standard signal set unaided

Week 7: Correctly classify and report three sample defects, with the right out-of-service decision for each

Week 8: Score at least 85% on a full-length timed practice paper and account for every error