High Risk Work Licence - Portal Boom Crane (CP) study plan
High Risk Work Licence - Portal Boom Crane (CP) · Give each week a clear focus.
8 weeks · About 6 hours per week
Portal boom crane fundamentals, terminology and rated capacity & Compliance, duty of care and legal responsibilities
Define portal boom crane terminology (portal base, boom, hoist, slew, rated capacity, radius, load chart) and label each part in your own diagram
Explain how radius, boom configuration and load chart values interact, using three worked examples from a generic load chart you construct
Summarise the duty-of-care chain for a portal boom crane operator, including licence conditions, employer obligations and the role of the competent person
List the documentation that must be available before a lift (licence, logbook, load chart, lift plan, maintenance records) and state who owns each
Your checkpoint
A one-page annotated crane diagram plus a 400-word written summary of rated capacity concepts and the operator's legal duties, checked against your own notes
Portal boom crane fundamentals, terminology and rated capacity & Load estimation, slinging and lifting calculations
Calculate load weight from material density and volume for five common loads, showing each step
Convert between kilograms, tonnes and sling tension units without error across ten practice conversions
Determine working load limits for single-leg, two-leg and four-leg sling configurations at given angles
Explain how sling angle, centre of gravity and load distribution change the effective load on each leg
Your checkpoint
A calculation worksheet with ten fully worked load-estimation and sling-tension problems, each with units stated and a stated assumption list
Hazard identification, risk assessment and control & Load estimation, slinging and lifting calculations
Identify at least fifteen hazards specific to portal boom crane work and classify each by energy source and consequence
Apply a risk matrix to rank those hazards and select controls using the hierarchy of control
Estimate the weight and centre of gravity of three unfamiliar loads using only visible evidence and reference data
Draft slinging arrangements for those three loads, justifying sling type, angle and protection against edge damage
Your checkpoint
A hazard register of fifteen or more entries with risk ratings and controls, plus three load-estimation and slinging plans
Pre-operational inspection, setup and stability & Hazard identification, risk assessment and control
Sequence a pre-operational inspection across structure, wire rope, hooks, brakes, limiters, indicators and hydraulics
Describe the conditions that determine safe setup: ground bearing capacity, outrigger or rail placement, level, and exclusion zones
Explain stability principles for a portal boom crane, including how wind, slew and load moment affect the stability margin
State the stop criteria that make a crane unfit for use and the correct escalation route
Your checkpoint
A completed pre-operational inspection checklist with pass/fail criteria for every item, plus a written setup and stability briefing of 500 words
Crane operation, travel, slewing and load control & Communication, signals and teamwork
Describe the correct control inputs and sequence for a lift from pick-up through travel, slew and set-down, including load positioning over the radius
Explain load control techniques that prevent swing, shock loading and loss of control during slew and travel
Demonstrate the full standard hand and whistle signal set, and state what to do when a signal is unclear or ambiguous
Explain the roles and communication protocol between operator, dogman, rigger and spotter, including tag lines and radio use
Your checkpoint
A recorded or live demonstration of the standard signal set for a peer or mentor, plus a one-page operator sequence card for a complete lift cycle
Emergency procedures, incident response and shutdown & Compliance, duty of care and legal responsibilities
Outline the response to a power failure, brake failure, overload, load drop and contact with services, in order of action
Describe emergency lowering and safe shutdown procedures, including isolation and securing the crane at the end of shift
Explain incident notification duties, preservation of the scene and the information an operator must record after an incident
State the environmental and exclusion-zone controls required during an emergency response
Your checkpoint
A written emergency response procedure of at least 600 words covering five scenarios, each with immediate actions, notifications and shutdown steps
Maintenance, inspection records and defect reporting & Pre-operational inspection, setup and stability
Explain the purpose and frequency of periodic inspections, and the difference between operator checks, competent-person inspections and maintenance servicing
Describe how to read and complete a logbook entry, including defect description, severity and clearance sign-off
Classify defects as minor, major or critical and state the reporting route and the conditions under which the crane is taken out of service
Explain record retention obligations and how maintenance history supports safe operation
Your checkpoint
Three sample logbook entries, one per defect severity, each with a correct reporting route and a stated out-of-service decision
Compliance, duty of care and legal responsibilities & Hazard identification, risk assessment and control & Portal boom crane fundamentals, terminology and rated capacity & Pre-operational inspection, setup and stability & Load estimation, slinging and lifting calculations & Crane operation, travel, slewing and load control & Communication, signals and teamwork & Emergency procedures, incident response and shutdown & Maintenance, inspection records and defect reporting
Consolidate all nine domains into a single revision map linking each domain to its key facts and procedures
Complete two full-length timed practice papers and review every wrong answer to its source concept
Rehearse the weakest three areas identified by practice results until you can explain them without notes
Confirm exam-day logistics: licence evidence, identification and venue requirements
Your checkpoint
A completed revision map plus a scored practice-paper log showing at least 85% on the second attempt, with a list of remaining weak points
Milestones
Week 2: Produce correct load and sling-tension calculations for ten problems, with no unit errors and assumptions stated
Week 4: Score at least 80% on a self-written 30-question test covering domains 2, 3 and 5, closed book
Week 6: Deliver a complete emergency procedure covering five scenarios and demonstrate the standard signal set unaided
Week 7: Correctly classify and report three sample defects, with the right out-of-service decision for each
Week 8: Score at least 85% on a full-length timed practice paper and account for every error