ROC-M Exam study materials
ROC-M Exam study resources

ROC-M Exam flashcards

ROC-M Exam · Build recall with a focused review session.

32 cards. Read the term and the definition here. The deck at the top of this page is optional.

Torque and power relation
Torque equals force times radius. Rotational power equals torque times angular velocity, so power in watts is torque in newton-metres multiplied by 2π times revolutions per second.
Gear ratio
The ratio of driven gear teeth to driver gear teeth. Output speed decreases by this ratio while output torque increases by the same ratio, ignoring friction losses.
Bearing L10 life
The rating life in millions of revolutions that ninety percent of a group of identical bearings will achieve or exceed under a given load and speed.
Mechanical efficiency
The ratio of useful output work to input work, equal to mechanical advantage divided by velocity ratio, always less than one for real machines.
Hoop stress formula
For a thin-walled cylinder, circumferential stress equals internal pressure times radius divided by wall thickness. It is twice the longitudinal stress and governs design.
Boiler horsepower
A measure of boiler capacity equal to 33,475 Btu per hour, roughly 9.81 kilowatts, corresponding to evaporating about 34.5 pounds of water hourly at 212 degrees Fahrenheit.
Low-water cutoff
A required protective control that senses low boiler water level and shuts off the burner to prevent overheating and catastrophic failure of the pressure vessel.
Safety valve capacity
The rated relieving capacity of the safety valve must equal or exceed the maximum steam-generating capacity of the boiler it protects at the set pressure.
NPSH available
The absolute pressure head at the pump suction above the liquid vapor pressure. It must exceed the pump's required NPSH to prevent cavitation and loss of performance.
Affinity laws
For a centrifugal pump, flow varies with speed, head with speed squared, and power with speed cubed. Impeller diameter changes follow the same pattern.
Cavitation
Formation and collapse of vapor bubbles in a pump when local pressure falls below vapor pressure, causing noise, vibration, erosion, and loss of head.
Positive displacement pump
A pump that traps a fixed volume of fluid per cycle and delivers essentially constant flow regardless of discharge pressure, requiring relief protection against blockage.
Reynolds number
A dimensionless ratio of inertial to viscous forces, calculated as density times velocity times diameter divided by viscosity, used to classify laminar and turbulent flow.
Water hammer
A pressure surge caused by rapid velocity change in a pipe, approximated by density times wave speed times velocity change, capable of damaging piping and supports.
Check valve function
A valve that permits flow in one direction only and closes automatically on reversal, protecting pumps and preventing backflow in piping systems.
Valve flow coefficient
The Cv value is the flow of water in US gallons per minute that passes through a valve with a pressure drop of one pound per square inch.
Sensible heat equation
For air, sensible heat in Btu per hour equals 1.08 times cubic feet per minute times the dry-bulb temperature difference in degrees Fahrenheit.
Coefficient of performance
The ratio of useful heating or cooling delivered to work input. Higher values indicate more efficient refrigeration or heat pump operation.
Superheat
The temperature of refrigerant vapor above its saturation temperature at the same pressure, measured at the evaporator outlet to confirm complete evaporation.
Cooling tower approach
The difference between the leaving water temperature and the entering air wet-bulb temperature, indicating how closely the tower reaches the theoretical limit.
Motor synchronous speed
The rotational speed of the magnetic field in an induction motor, equal to 120 times supply frequency divided by the number of poles.
Motor slip
The difference between synchronous speed and actual rotor speed, expressed as a fraction of synchronous speed, which produces the torque in an induction motor.
Variable frequency drive
An electronic controller that varies motor speed by adjusting supply voltage and frequency proportionally, maintaining magnetic flux and reducing starting current.
Proportional control
A control mode where output changes in proportion to the error signal. It reduces but usually cannot eliminate offset without integral action.
Magnetic particle testing
A non-destructive method that magnetizes ferromagnetic parts and applies iron particles to reveal surface and near-surface discontinuities such as cracks and laps.
Liquid penetrant testing
A non-destructive method applying a visible or fluorescent dye to a clean nonporous surface, then developing it to reveal surface-breaking discontinuities in any material.
Predictive maintenance
Maintenance scheduled from measured equipment condition, such as vibration, oil analysis, or thermography, rather than fixed time intervals.
Ultrasonic thickness testing
A non-destructive technique measuring remaining wall thickness by timing sound echoes, used to track corrosion and erosion against minimum allowable thickness.
Lockout tagout
A procedure isolating hazardous energy sources, applying locks and tags, releasing stored energy, and verifying zero energy before maintenance work begins.
Confined space entry
Entry into a space with limited access and poor ventilation requires atmospheric testing, an attendant, a permit, and rescue provisions before and during entry.
Hierarchy of controls
A ranked approach to hazard reduction: elimination, substitution, engineering controls, administrative controls, and finally personal protective equipment as the last defense.
ASME Section VIII
The section of the ASME Boiler and Pressure Vessel Code covering design, fabrication, inspection, and testing of unfired pressure vessels.