COHC cheat sheet
COHC · Keep the key ideas within reach.
Hearing Conservation Program and OSHA Requirements
Action level: 85 dBA 8-hour TWA; a hearing conservation program is required for employees at or above this exposure.
PEL: 90 dBA 8-hour TWA; feasible engineering or administrative controls are required before hearing protectors are used to meet the PEL.
Core HCP components: noise monitoring, audiometric testing, hearing protection devices, annual training, and recordkeeping.
Baseline audiogram: within 6 months of first exposure at or above 85 dBA; mobile-van testing may extend this to 12 months with 14 hours without workplace noise before testing.
Annual audiogram: required for employees exposed at or above 85 dBA; compare with baseline to identify standard threshold shifts.
Hearing protectors: offered at 85 dBA TWA, mandatory at 90 dBA TWA, and required after a confirmed STS until professional review or return to baseline.
STS notification: employee must be informed in writing within 21 days of the determination.
Records: noise exposure measurements retained 2 years; audiometric records retained for employment plus 30 years.
Noise Measurement, Exposure Assessment, and Dosimetry
Sound level meter: measures sound pressure level at a location; use for area surveys and source identification.
Dosimeter: worn by worker; integrates dose over shift and computes TWA for personal exposure.
OSHA exchange rate: 5 dB; a 5 dB increase doubles dose and halves allowable duration.
Dose reference: 90 dBA for 8 hours = 100% dose; 85 dBA for 8 hours = 50% dose.
TWA formula: TWA = 16.61 log10(D/100) + 90, where D is percent dose for an 8-hour shift.
Allowable time: 90 dBA = 8 h; 95 dBA = 4 h; 100 dBA = 2 h; 105 dBA = 1 h under the 5 dB exchange rate.
Measure with A-weighting and slow response for steady noise; use integrating meter/dosimeter for fluctuating exposure.
Document calibration before/after, microphone location, sampling time, tasks, sources, and representative conditions.
Anatomy and Physiology of the Ear and Noise Effects
Outer ear: pinna and ear canal collect and direct sound to the tympanic membrane.
Middle ear: tympanic membrane and ossicles (malleus, incus, stapes) transfer sound to the cochlea.
Inner ear: cochlea contains hair cells that convert mechanical vibration into auditory nerve signals.
Conductive loss: outer/middle ear problem; sensorineural loss: cochlea or auditory nerve problem.
Noise-induced hearing loss is usually sensorineural, bilateral, and irreversible; initial pattern is a high-frequency notch.
Typical notch: 3000-6000 Hz, often greatest at 4000 Hz; speech frequencies may be affected with continued exposure.
Temporary threshold shift: reversible elevation after noise; repeated TTS can progress to permanent threshold shift.
Hair cell damage reduces amplification, frequency selectivity, and clarity; tinnitus often accompanies noise injury.
Audiometric Testing Procedures and Test Environment
Required test frequencies: 500, 1000, 2000, 3000, 4000, and 6000 Hz air conduction in each ear.
Test environment: booth/room must meet OSHA Appendix D octave-band background noise limits.
Baseline timing: within 6 months of first exposure at or above 85 dBA; precede baseline with 14 hours without workplace noise.
Threshold method: ascending 5 dB presentations; threshold is lowest level heard in at least 50% of responses.
Annual testing: compare current audiogram with baseline; retest or refer when STS or validity concerns arise.
Record: date, examiner, calibration status, ear-specific thresholds, and test conditions.
Instruction: employee should respond whenever tone is heard, even faint; avoid visual cues.
Validity: inconsistent responses, background noise, earphone fit, or tinnitus can affect thresholds; note and retest.
Audiometer and Equipment Calibration and Biological Checks
Daily biological check: test a person with stable hearing before daily use; compare with reference thresholds.
Daily listening check: listen for distortion, unwanted noise, intermittency, and proper earphone output.
Acoustic calibration: at least annually to ANSI S3.6; verify frequencies, output levels, attenuator linearity, and distortion.
Exhaustive calibration: perform at interval required by OSHA/manufacturer; document all results and corrective actions.
Booth noise check: verify background noise meets Appendix D limits; recheck after relocation or construction.
Earphone inspection: check cushions, cords, headband tension, and labels; damaged parts must be replaced.
Biological check limits: compare listener thresholds with reference; investigate unexpected differences at any frequency.
Calibration records: retain dates, methods, equipment IDs, results, and repair history.
Audiogram Interpretation, Baseline Revision, and STS
STS definition: average shift of 10 dB or more at 2000, 3000, and 4000 Hz in either ear.
Compare annual audiogram to baseline; if STS, retest within 30 days to confirm.
Confirmed STS: revise baseline, notify employee, and apply hearing protector requirement.
Recordability: STS is recordable on OSHA 300 if average hearing level at 2,3,4 kHz is 25 dB or more above audiometric zero.
Age correction: allowed for STS determination; document method and apply consistently.
Not confirmed: original baseline remains; investigate cause and retest as needed.
Interpretation: high-frequency notch suggests noise; asymmetric or conductive loss warrants professional referral.
Notification: provide STS results in writing within 21 days.
Hearing Protection Devices, Fitting, Attenuation, and Fit Testing
NRR: single-number laboratory attenuation rating; actual protection is usually lower.
OSHA A-weighted estimate: protected exposure = TWA - (NRR - 7); C-weighted estimate = TWA - NRR.
NIOSH derating: earmuffs 25%, formable earplugs 50%, other earplugs 70%.
Selection: match protector to exposure, comfort, communication needs, and concurrent hazards.
Foam plug fit: roll, pull pinna back, insert deeply, hold for expansion; poor fit reduces attenuation.
Earmuff fit: seal must fit around ear; hair, glasses, and caps can break the seal.
Fit testing: yields a personal attenuation rating (PAR); use to verify fit and train workers.
Care: clean reusable protectors, replace worn parts, store properly, and reissue when fit changes.
Employee Education, Motivation, Recordkeeping, and Program Evaluation
Annual training content: noise effects, audiometric testing, HPD selection/fit/use/care, and program purpose.
Training must be understandable to employees and documented with date, content, and attendees.
Motivation: use personal audiograms, fit testing, demonstrations, and visible management commitment.
Noise exposure records: retain 2 years; audiometric records: employment plus 30 years.
Employee access: provide monitoring results and audiometric records on request.
Program evaluation: track STS rates, dose exceedances, HPD use, training completion, and calibration compliance.
Review program when processes, equipment, or exposure levels change, and at least annually.
Recordkeeping: maintain calibration logs, training records, fit-test results, and noise measurement data.