Registered Public Utility Engineer - HVAC (China) cheat sheet
Registered Public Utility Engineer - HVAC (China) · Keep the key ideas within reach.
Heating Systems, Equipment and Design
Design indoor conditions per GB 50736: winter heating 18–24 °C, summer cooling 24–28 °C, relative humidity 40–70 % (cooling) and 30–60 % (heating); design fresh-air rate per person depends on occupancy category.
Sensible heat equation: Q_s = 1.2 × L × Δt (W), with L in m³/s and 1.2 the volumetric heat capacity of moist air in kJ/(m³·K); latent heat Q_l = 2500 × 1.2 × L × Δd (W) with Δd in kg/kg.
Conduction load: Q = K·F·Δt, with K the overall heat-transfer coefficient in W/(m²·K); add solar correction factors for orientation and shading on external walls and roofs.
Sol-air temperature t_sa = t_out + ρ·I/α − ε·ΔR/α; for horizontal surfaces summer design uses the peak solar intensity at local solar time, not the peak air temperature.
Internal gains: occupants (sensible ~ 60–75 W/person light work, latent ~ 60–110 W), lighting (W/m² × area × 1.0), equipment; diversity factors applied to non-coincident loads.
Air infiltration and exfiltration: L = a·l·(Δp)^(2/3) for cracks (a, l empirical), or use the air-change method L = n·V/3600; stack and wind pressure combine as Δp = Δp_wind + Δp_stack.
Coil load = room sensible + room latent + fresh-air sensible + fresh-air latent + duct/fan gains; fan heat enters the airstream when the fan is downstream of the coil.
Sizing margin: total cooling capacity typically 1.05–1.15 × calculated block load; do not oversize because part-load humidity control degrades (low sensible heat ratio).
Ventilation, Smoke Control and Industrial Exhaust Systems
Design outdoor heating temperature: the winter dry-bulb value with 50 % cumulative frequency (not the extreme minimum); indoor design temperature 18–24 °C per GB 50736.
Hot-water supply/return design temperatures: 95/70 °C for conventional radiator systems, 85/60 °C or 75/50 °C for energy-efficient designs; low-temperature floor heating uses ≤ 60 °C supply with Δt ≤ 10 K.
Radiator output correction: Q = Q_std × (ΔT_m/ΔT_std)^n, where ΔT_m is the mean water-to-air temperature difference and n ≈ 1.3 for radiators; correction factors for flow rate and connection scheme apply.
Hydronic pipe sizing: velocity limits 0.25–1.0 m/s for small-diameter branches, ≤ 1.5 m/s for mains; friction per unit length typically 60–120 Pa/m to limit pump head.
Pump head = friction losses + local losses + static height difference + terminal pressure; for closed loops the static height cancels and only friction and terminal drop remain.
Expansion tank volume V_e = V_system × (v₂/v₁ − 1) × safety factor; pre-charge pressure set to static height plus 3–5 m water column.
Boiler efficiency: thermal efficiency = Q_absorbed/Q_fuel; condensing boilers achieve 95–108 % on higher heating value only with return water below the flue-gas dew point (~55–60 °C).
Two-pipe direct-return vs reverse-return: reverse-return equalizes path lengths so terminal flows stay near design without balancing valves; direct-return requires balancing valves on near terminals.
Air Conditioning Systems, Air Handling and Refrigeration
Minimum fresh air per person in offices: 30 m³/(h·person) per GB 50736; for high-density spaces use per-area values and check CO₂ concentration stays below 1000 ppm.
Natural ventilation driving pressure: Δp = h·(ρ_out − ρ_in)·g + 0.5·ρ·v²·C_p; effective opening area A_eff = A₁A₂/√(A₁²+A₂²) for two openings in series.
Mechanical exhaust hood capture velocity: 0.25–0.5 m/s for low-velocity enclosures, 0.5–1.0 m/s for side-draft slots; the required exhaust volume depends on hood geometry and distance from the source.
Duct friction: Δp = λ·(L/D_e)·(ρv²/2); rectangular duct equivalent diameter D_e = 2ab/(a+b) for equal friction; use the Darcy-Weisbach or the equal-friction chart method consistently.
Local exhaust duct velocity minimums: 10–12 m/s for dry dust, 14–18 m/s for metal dust, 18–23 m/s for moist or condensable contaminants to prevent deposition.
Stairwell pressurization: 25–30 Pa differential with all doors closed, ≥ 50 Pa across an open door to the fire floor; relief provisions must prevent door-opening force above 110 N.
Smoke exhaust in corridors: exhaust rate ≥ 60 m³/(h·m²) of floor area for corridors and 120 m³/(h·m²) for atria per GB 51251; make-up air at 50–80 % of exhaust volume.
Air cleaning for industrial exhaust: cyclone efficiency η = 1 − (particulate out)/(particulate in); fabric filters target 99 %+ for fine particulate and require pre-cooling below the bag temperature limit.
Building Energy Efficiency, Codes and Standards
Refrigeration cycle COP = refrigerating effect / compressor work; Carnot COP_c = T_L/(T_H − T_L) in kelvin; real cycle COP is 40–60 % of Carnot for chillers.
Chiller efficiency metrics: kW/RT (1 RT = 3.517 kW); a 5.0 COP chiller equals 0.703 kW/RT; IPLV/NPLV weight part-load points (100 %, 75 %, 50 %, 25 %).
Air-side coil bypass factor BF = (t_out − t_ADP)/(t_in − t_ADP); contact factor CF = 1 − BF; number of rows and face velocity (typically 2.0–2.8 m/s) control BF.
Sensible heat ratio SHR = Q_s/(Q_s + Q_l); the coil apparatus dew point must lie below the room air dew point to remove latent load; low-load conditions raise SHR and risk high room humidity.
Air handling unit static pressure = filter + coil + duct + terminal + fan internal losses; fan power P = L·Δp/(3600·η_fan·η_transmission) with L in m³/h and Δp in Pa.
Fan laws: flow ∝ speed, pressure ∝ speed², power ∝ speed³; variable-speed drives give large part-load savings, but minimum speed is limited by motor cooling and duct static control.
Chilled-water design: supply 7 °C, return 12 °C for conventional coils; ΔT of 5 K is standard, low ΔT syndrome (ΔT < 3 K) indicates coil or valve problems and increases pump energy.
Refrigerant safety: A1 refrigerants (R410A, R134a) have low toxicity and no flame propagation; occupied-space concentration limit per GB 50736 and refrigerant charge limits per ASHRAE 15 principles.
Automatic Control, Testing, Commissioning and Operation
Envelope thermal performance governed by GB 55015 (energy efficiency) and GB 50189 (public buildings): U-values for roofs, walls and windows vary by climate zone (severe cold, cold, hot summer/cold winter, hot summer/warm winter, mild).
Window-to-wall ratio limits: ≤ 0.70 for severe cold and cold zones, ≤ 0.60 for hot summer/cold winter, ≤ 0.40 for north-facing in cold zones; larger ratios require trade-off calculation.
Chiller part-load performance: centrifugal chillers must meet COP and IPLV thresholds in GB 19577; air-cooled units have lower thresholds than water-cooled.
Fan and pump specific power limits: GB 55015 sets maximum W_s per unit airflow (W/(m³/h)) and per unit water flow, encouraging high-efficiency motors and variable-speed drives.
Heat recovery: exhaust-air heat recovery required when fresh-air ratio is high and the climate zone warrants it; sensible effectiveness typically 50–70 %, enthalpy wheels 60–80 %.
Economizer (free cooling): allowed when outdoor air enthalpy or temperature is below the return-air value; air-side economizer with a changeover setpoint saves chiller energy in transitional seasons.
Lighting and plug-load power density caps: office lighting ≤ 9 W/m² (LPD), with automatic control requirements for large spaces; internal gains feed directly into cooling load.
Whole-building energy compliance uses the reference-building method: proposed design annual energy ≤ reference design; trade-offs among envelope, equipment and systems are permitted within the calculation.
Fire Protection and Life-Safety Engineering for HVAC
PID control: output = K_p·e + K_i∫e dt + K_d·de/dt; proportional band PB = 100/K_p (%); integral time T_i and derivative time T_d set from process time constant and dead time.
Control valve authority β = Δp_valve/(Δp_valve + Δp_circuit); require β ≥ 0.3–0.5 for stable modulating control; equal-percentage valves suit coils with large turndown.
Sensor placement: temperature sensors ≥ 1.5 m above floor, away from direct sunlight and supply jets; averaging sensors across duct cross-sections for accurate mixed-air temperature.
Static pressure reset: duct static setpoint reset downward as VAV boxes open; supply fan controlled to keep the critical zone damper 80–90 % open, saving fan energy.
Commissioning sequence: pre-functional checks, functional performance tests, seasonal testing, and continuous commissioning; TAB (testing, adjusting, balancing) precedes functional tests.
Air balancing tolerance: supply airflow within ±10 % of design, room pressure differentials within ±5 Pa; duct leakage test pressure 1.5 × working pressure.
Chiller plant sequencing: stage chillers on leaving-water temperature and load; avoid short cycling with minimum run times and 10–15 min anti-recycle timers.
Fault detection: monitor approach temperatures (condenser and evaporator), superheat/subcooling, and chilled-water ΔT; rising condenser approach signals fouling and reduced efficiency.
Professional Practice and Engineering Ethics
Smoke control design basis: GB 51251 covers smoke exhaust and pressurization; design fire size for atria and large spaces typically 2.5–5 MW with steady burning, and smoke layer height kept above the safe egress height (≥ 2.0 m).
Pressurization systems: stairwell 25–30 Pa, elevator lobby 25–30 Pa, refuge floor 25–30 Pa relative to adjacent spaces; pressure relief dampers or barometric relief prevent overpressure.
Smoke exhaust rate for a corridor: 60 m³/(h·m²); for a room with fixed windows: 60 m³/(h·m²); for an atrium: 120 m³/(h·m²) or calculated by the plume/axisymmetric plume method.
Make-up air: 50 % of exhaust volume for natural make-up, 80 % for mechanical; make-up velocity at the fire floor ≤ 1.0 m/s to avoid disturbing the smoke layer.
Fire dampers required where ducts penetrate fire-rated walls and floors; smoke dampers at smoke compartment boundaries; combination dampers where both functions are needed.
Duct fire resistance: exhaust ducts in smoke control systems must maintain integrity at 280 °C for 30 min (or 1.0 h for certain occupancies); fans rated for 280 °C/30 min continuous operation.
Stair pressurization with open doors: the door-opening force must not exceed 110 N; check with the largest door open and the required pressure differential maintained.
Basement and windowless spaces: mechanical smoke exhaust required; smoke exhaust fans must be independent of normal ventilation and start automatically on fire signal.
Professional Practice and Engineering Ethics
Registered Public Utility Engineer (HVAC) practice scope: design, construction, supervision and consultation for heating, ventilation, air conditioning and smoke control systems within the licensed scope.
Stamp and seal: only the registered engineer may sign and seal design documents; signing documents not prepared or supervised by the engineer is a violation of the registration regulation.
Conflict of interest: disclose financial interests in suppliers or contractors; do not specify proprietary products without an approved equal clause unless justified by sole-source documentation.
Design liability: the designer is responsible for compliance with mandatory codes (GB 55015, GB 51251, GB 50736); deviations require formal review and approval by the authority.
Confidentiality: client data, drawings and reports are confidential; disclosure requires client consent except where required by law or safety.
Continuing education: registered engineers must complete the required continuing-education hours per registration cycle to maintain the license.
Ethical reporting: if a design or installation poses a public safety risk, the engineer must report to the responsible authority even if it conflicts with the employer's interest.
Record keeping: retain design calculations, load calculations, commissioning reports and as-built documentation for the period required by regulation to support audit and liability defense.
HVAC Fundamentals and Load Calculations
Design indoor conditions per GB 50736: winter heating 18–24 °C, summer cooling 24–28 °C, relative humidity 40–70 % (cooling) and 30–60 % (heating); fresh-air rate per person depends on occupancy category.
Sensible heat equation: Q_s = 1.2 × L × Δt (W), with L in m³/s and 1.2 the volumetric heat capacity of moist air in kJ/(m³·K); latent heat Q_l = 2500 × 1.2 × L × Δd (W) with Δd in kg/kg.
Conduction load: Q = K·F·Δt, with K the overall heat-transfer coefficient in W/(m²·K); add solar correction factors for orientation and shading on external walls and roofs.
Sol-air temperature t_sa = t_out + ρ·I/α − ε·ΔR/α; for horizontal surfaces summer design uses the peak solar intensity at local solar time, not the peak air temperature.
Internal gains: occupants (sensible ~60–75 W/person light work, latent ~60–110 W), lighting (W/m² × area), equipment; diversity factors applied to non-coincident loads.
Air infiltration: L = a·l·(Δp)^(2/3) for cracks, or the air-change method L = n·V/3600; stack and wind pressure combine as Δp = Δp_wind + Δp_stack.
Coil load = room sensible + room latent + fresh-air sensible + fresh-air latent + duct/fan gains; fan heat enters the airstream when the fan is downstream of the coil.
Sizing margin: total cooling capacity typically 1.05–1.15 × calculated block load; do not oversize because part-load humidity control degrades at low sensible heat ratio.
Heating Systems, Equipment and Design
Design outdoor heating temperature: the winter dry-bulb value with 50 % cumulative frequency (not the extreme minimum); indoor design temperature 18–24 °C per GB 50736.
Hot-water supply/return design temperatures: 95/70 °C for conventional radiator systems, 85/60 °C or 75/50 °C for energy-efficient designs; low-temperature floor heating uses ≤60 °C supply with Δt ≤10 K.
Radiator output correction: Q = Q_std × (ΔT_m/ΔT_std)^n, where ΔT_m is the mean water-to-air temperature difference and n ≈ 1.3 for radiators; correction factors for flow rate and connection scheme apply.
Hydronic pipe sizing: velocity limits 0.25–1.0 m/s for small-diameter branches, ≤1.5 m/s for mains; friction per unit length typically 60–120 Pa/m to limit pump head.
Pump head = friction losses + local losses + static height difference + terminal pressure; for closed loops the static height cancels and only friction and terminal drop remain.
Expansion tank volume V_e = V_system × (v₂/v₁ − 1) × safety factor; pre-charge pressure set to static height plus 3–5 m water column.
Boiler efficiency: thermal efficiency = Q_absorbed/Q_fuel; condensing boilers achieve 95–108 % on higher heating value only with return water below the flue-gas dew point (~55–60 °C).
Two-pipe direct-return vs reverse-return: reverse-return equalizes path lengths so terminal flows stay near design without balancing valves; direct-return requires balancing valves on near terminals.
Ventilation, Smoke Control and Industrial Exhaust Systems
Minimum fresh air per person in offices: 30 m³/(h·person) per GB 50736; for high-density spaces use per-area values and check CO₂ concentration stays below 1000 ppm.
Natural ventilation driving pressure: Δp = h·(ρ_out − ρ_in)·g + 0.5·ρ·v²·C_p; effective opening area A_eff = A₁A₂/√(A₁²+A₂²) for two openings in series.
Mechanical exhaust hood capture velocity: 0.25–0.5 m/s for low-velocity enclosures, 0.5–1.0 m/s for side-draft slots; required exhaust volume depends on hood geometry and distance from the source.
Duct friction: Δp = λ·(L/D_e)·(ρv²/2); rectangular duct equivalent diameter D_e = 2ab/(a+b) for equal friction; use the Darcy-Weisbach or equal-friction chart method consistently.
Local exhaust duct velocity minimums: 10–12 m/s for dry dust, 14–18 m/s for metal dust, 18–23 m/s for moist or condensable contaminants to prevent deposition.
Stairwell pressurization: 25–30 Pa differential with all doors closed, ≥50 Pa across an open door to the fire floor; relief provisions must prevent door-opening force above 110 N.
Smoke exhaust in corridors: exhaust rate ≥60 m³/(h·m²) of floor area for corridors and 120 m³/(h·m²) for atria per GB 51251; make-up air at 50–80 % of exhaust volume.
Air cleaning for industrial exhaust: cyclone efficiency η = 1 − (particulate out)/(particulate in); fabric filters target 99 %+ for fine particulate and require pre-cooling below the bag temperature limit.
Air Conditioning Systems, Air Handling and Refrigeration
Refrigeration cycle COP = refrigerating effect / compressor work; Carnot COP_c = T_L/(T_H − T_L) in kelvin; real cycle COP is 40–60 % of Carnot for chillers.
Chiller efficiency metrics: kW/RT (1 RT = 3.517 kW); a 5.0 COP chiller equals 0.703 kW/RT; IPLV/NPLV weight part-load points (100 %, 75 %, 50 %, 25 %).
Air-side coil bypass factor BF = (t_out − t_ADP)/(t_in − t_ADP); contact factor CF = 1 − BF; number of rows and face velocity (typically 2.0–2.8 m/s) control BF.
Sensible heat ratio SHR = Q_s/(Q_s + Q_l); the coil apparatus dew point must lie below the room air dew point to remove latent load; low-load conditions raise SHR and risk high room humidity.
Air handling unit static pressure = filter + coil + duct + terminal + fan internal losses; fan power P = L·Δp/(3600·η_fan·η_transmission) with L in m³/h and Δp in Pa.
Fan laws: flow ∝ speed, pressure ∝ speed², power ∝ speed³; variable-speed drives give large part-load savings, but minimum speed is limited by motor cooling and duct static control.
Chilled-water design: supply 7 °C, return 12 °C for conventional coils; ΔT of 5 K is standard; low ΔT syndrome (ΔT < 3 K) indicates coil or valve problems and increases pump energy.
Refrigerant safety: A1 refrigerants (R410A, R134a) have low toxicity and no flame propagation; occupied-space concentration limits and refrigerant charge limits apply.
Building Energy Efficiency, Codes and Standards
Envelope thermal performance governed by GB 55015 (energy efficiency) and GB 50189 (public buildings): U-values for roofs, walls and windows vary by climate zone (severe cold, cold, hot summer/cold winter, hot summer/warm winter, mild).
Window-to-wall ratio limits: ≤0.70 for severe cold and cold zones, ≤0.60 for hot summer/cold winter, ≤0.40 for north-facing in cold zones; larger ratios require trade-off calculation.
Chiller part-load performance: centrifugal chillers must meet COP and IPLV thresholds in GB 19577; air-cooled units have lower thresholds than water-cooled.
Fan and pump specific power limits: GB 55015 sets maximum W_s per unit airflow (W/(m³/h)) and per unit water flow, encouraging high-efficiency motors and variable-speed drives.
Heat recovery: exhaust-air heat recovery required when fresh-air ratio is high and the climate zone warrants it; sensible effectiveness typically 50–70 %, enthalpy wheels 60–80 %.
Economizer (free cooling): allowed when outdoor air enthalpy or temperature is below the return-air value; air-side economizer with a changeover setpoint saves chiller energy in transitional seasons.
Lighting and plug-load power density caps: office lighting ≤9 W/m² (LPD), with automatic control requirements for large spaces; internal gains feed directly into cooling load.
Whole-building energy compliance uses the reference-building method: proposed design annual energy ≤ reference design; trade-offs among envelope, equipment and systems are permitted within the calculation.
Automatic Control, Testing, Commissioning and Operation
PID control: output = K_p·e + K_i∫e dt + K_d·de/dt; proportional band PB = 100/K_p (%); integral time T_i and derivative time T_d set from process time constant and dead time.
Control valve authority β = Δp_valve/(Δp_valve + Δp_circuit); require β ≥0.3–0.5 for stable modulating control; equal-percentage valves suit coils with large turndown.
Sensor placement: temperature sensors ≥1.5 m above floor, away from direct sunlight and supply jets; averaging sensors across duct cross-sections for accurate mixed-air temperature.
Static pressure reset: duct static setpoint reset downward as VAV boxes open; supply fan controlled to keep the critical zone damper 80–90 % open, saving fan energy.
Commissioning sequence: pre-functional checks, functional performance tests, seasonal testing, and continuous commissioning; TAB (testing, adjusting, balancing) precedes functional tests.
Air balancing tolerance: supply airflow within ±10 % of design, room pressure differentials within ±5 Pa; duct leakage test pressure 1.5 × working pressure.
Chiller plant sequencing: stage chillers on leaving-water temperature and load; avoid short cycling with minimum run times and 10–15 min anti-recycle timers.
Fault detection: monitor approach temperatures (condenser and evaporator), superheat/subcooling, and chilled-water ΔT; rising condenser approach signals fouling and reduced efficiency.
Fire Protection and Life-Safety Engineering for HVAC
Smoke control design basis: GB 51251 covers smoke exhaust and pressurization; design fire size for atria and large spaces typically 2.5–5 MW with steady burning, and smoke layer height kept above the safe egress height (≥2.0 m).
Pressurization systems: stairwell 25–30 Pa, elevator lobby 25–30 Pa, refuge floor 25–30 Pa relative to adjacent spaces; pressure relief dampers or barometric relief prevent overpressure.
Smoke exhaust rate for a corridor: 60 m³/(h·m²); for a room with fixed windows: 60 m³/(h·m²); for an atrium: 120 m³/(h·m²) or calculated by the plume method.
Make-up air: 50 % of exhaust volume for natural make-up, 80 % for mechanical; make-up velocity at the fire floor ≤1.0 m/s to avoid disturbing the smoke layer.
Fire dampers required where ducts penetrate fire-rated walls and floors; smoke dampers at smoke compartment boundaries; combination dampers where both functions are needed.
Duct fire resistance: exhaust ducts in smoke control systems must maintain integrity at 280 °C for 30 min (or 1.0 h for certain occupancies); fans rated for 280 °C/30 min continuous operation.
Stair pressurization with open doors: the door-opening force must not exceed 110 N; check with the largest door open and the required pressure differential maintained.
Basement and windowless spaces: mechanical smoke exhaust required; smoke exhaust fans must be independent of normal ventilation and start automatically on fire signal.
Professional Practice and Engineering Ethics
Registered Public Utility Engineer (HVAC) practice scope: design, construction, supervision and consultation for heating, ventilation, air conditioning and smoke control systems within the licensed scope.
Stamp and seal: only the registered engineer may sign and seal design documents; signing documents not prepared or supervised by the engineer is a violation of the registration regulation.
Conflict of interest: disclose financial interests in suppliers or contractors; do not specify proprietary products without an approved equal clause unless justified by sole-source documentation.
Design liability: the designer is responsible for compliance with mandatory codes (GB 55015, GB 51251, GB 50736); deviations require formal review and approval by the authority.
Confidentiality: client data, drawings and reports are confidential; disclosure requires client consent except where required by law or safety.
Continuing education: registered engineers must complete the required continuing-education hours per registration cycle to maintain the license.
Ethical reporting: if a design or installation poses a public safety risk, the engineer must report to the responsible authority even if it conflicts with the employer's interest.
Record keeping: retain design calculations, load calculations, commissioning reports and as-built documentation for the period required by regulation to support audit and liability defense.
HVAC Fundamentals and Load Calculations
Design indoor conditions per GB 50736: winter heating 18–24 °C, summer cooling 24–28 °C, relative humidity 40–70 % (cooling) and 30–60 % (heating); fresh-air rate per person depends on occupancy category.
Sensible heat equation: Q_s = 1.2 × L × Δt (W), with L in m³/s and 1.2 the volumetric heat capacity of moist air in kJ/(m³·K); latent heat Q_l = 2500 × 1.2 × L × Δd (W) with Δd in kg/kg.
Conduction load: Q = K·F·Δt, with K the overall heat-transfer coefficient in W/(m²·K); add solar correction factors for orientation and shading on external walls and roofs.
Sol-air temperature t_sa = t_out + ρ·I/α − ε·ΔR/α; for horizontal surfaces summer design uses the peak solar intensity at local solar time, not the peak air temperature.
Internal gains: occupants (sensible ~60–75 W/person light work, latent ~60–110 W), lighting (W/m² × area), equipment; diversity factors applied to non-coincident loads.
Air infiltration: L = a·l·(Δp)^(2/3) for cracks, or the air-change method L = n·V/3600; stack and wind pressure combine as Δp = Δp_wind + Δp_stack.
Coil load = room sensible + room latent + fresh-air sensible + fresh-air latent + duct/fan gains; fan heat enters the airstream when the fan is downstream of the coil.
Sizing margin: total cooling capacity typically 1.05–1.15 × calculated block load; do not oversize because part-load humidity control degrades at low sensible heat ratio.
Heating Systems, Equipment and Design
Design outdoor heating temperature: the winter dry-bulb value with 50 % cumulative frequency (not the extreme minimum); indoor design temperature 18–24 °C per GB 50736.
Hot-water supply/return design temperatures: 95/70 °C for conventional radiator systems, 85/60 °C or 75/50 °C for energy-efficient designs; low-temperature floor heating uses ≤60 °C supply with Δt ≤10 K.
Radiator output correction: Q = Q_std × (ΔT_m/ΔT_std)^n, where ΔT_m is the mean water-to-air temperature difference and n ≈ 1.3 for radiators; correction factors for flow rate and connection scheme apply.
Hydronic pipe sizing: velocity limits 0.25–1.0 m/s for small-diameter branches, ≤1.5 m/s for mains; friction per unit length typically 60–120 Pa/m to limit pump head.
Pump head = friction losses + local losses + static height difference + terminal pressure; for closed loops the static height cancels and only friction and terminal drop remain.
Expansion tank volume V_e = V_system × (v₂/v₁ − 1) × safety factor; pre-charge pressure set to static height plus 3–5 m water column.
Boiler efficiency: thermal efficiency = Q_absorbed/Q_fuel; condensing boilers achieve 95–108 % on higher heating value only with return water below the flue-gas dew point (~55–60 °C).
Two-pipe direct-return vs reverse-return: reverse-return equalizes path lengths so terminal flows stay near design without balancing valves; direct-return requires balancing valves on near terminals.
Ventilation, Smoke Control and Industrial Exhaust Systems
Minimum fresh air per person in offices: 30 m³/(h·person) per GB 50736; for high-density spaces use per-area values and check CO₂ concentration stays below 1000 ppm.
Natural ventilation driving pressure: Δp = h·(ρ_out − ρ_in)·g + 0.5·ρ·v²·C_p; effective opening area A_eff = A₁A₂/√(A₁²+A₂²) for two openings in series.
Mechanical exhaust hood capture velocity: 0.25–0.5 m/s for low-velocity enclosures, 0.5–1.0 m/s for side-draft slots; required exhaust volume depends on hood geometry and distance from the source.
Duct friction: Δp = λ·(L/D_e)·(ρv²/2); rectangular duct equivalent diameter D_e = 2ab/(a+b) for equal friction; use the Darcy-Weisbach or equal-friction chart method consistently.
Local exhaust duct velocity minimums: 10–12 m/s for dry dust, 14–18 m/s for metal dust, 18–23 m/s for moist or condensable contaminants to prevent deposition.
Stairwell pressurization: 25–30 Pa differential with all doors closed, ≥50 Pa across an open door to the fire floor; relief provisions must prevent door-opening force above 110 N.
Smoke exhaust in corridors: exhaust rate ≥60 m³/(h·m²) of floor area for corridors and 120 m³/(h·m²) for atria per GB 51251; make-up air at 50–80 % of exhaust volume.
Air cleaning for industrial exhaust: cyclone efficiency η = 1 − (particulate out)/(particulate in); fabric filters target 99 %+ for fine particulate and require pre-cooling below the bag temperature limit.
Air Conditioning Systems, Air Handling and Refrigeration
Refrigeration cycle COP = refrigerating effect / compressor work; Carnot COP_c = T_L/(T_H − T_L) in kelvin; real cycle COP is 40–60 % of Carnot for chillers.
Chiller efficiency metrics: kW/RT (1 RT = 3.517 kW); a 5.0 COP chiller equals 0.703 kW/RT; IPLV/NPLV weight part-load points (100 %, 75 %, 50 %, 25 %).
Air-side coil bypass factor BF = (t_out − t_ADP)/(t_in − t_ADP); contact factor CF = 1 − BF; number of rows and face velocity (typically 2.0–2.8 m/s) control BF.
Sensible heat ratio SHR = Q_s/(Q_s + Q_l); the coil apparatus dew point must lie below the room air dew point to remove latent load; low-load conditions raise SHR and risk high room humidity.
Air handling unit static pressure = filter + coil + duct + terminal + fan internal losses; fan power P = L·Δp/(3600·η_fan·η_transmission) with L in m³/h and Δp in Pa.
Fan laws: flow ∝ speed, pressure ∝ speed², power ∝ speed³; variable-speed drives give large part-load savings, but minimum speed is limited by motor cooling and duct static control.
Chilled-water design: supply 7 °C, return 12 °C for conventional coils; ΔT of 5 K is standard; low ΔT syndrome (ΔT < 3 K) indicates coil or valve problems and increases pump energy.
Refrigerant safety: A1 refrigerants (R410A, R134a) have low toxicity and no flame propagation; occupied-space concentration limits and refrigerant charge limits apply.
Building Energy Efficiency, Codes and Standards
Envelope thermal performance governed by GB 55015 (energy efficiency) and GB 50189 (public buildings): U-values for roofs, walls and windows vary by climate zone (severe cold, cold, hot summer/cold winter, hot summer/warm winter, mild).
Window-to-wall ratio limits: ≤0.70 for severe cold and cold zones, ≤0.60 for hot summer/cold winter, ≤0.40 for north-facing in cold zones; larger ratios require trade-off calculation.
Chiller part-load performance: centrifugal chillers must meet COP and IPLV thresholds in GB 19577; air-cooled units have lower thresholds than water-cooled.
Fan and pump specific power limits: GB 55015 sets maximum W_s per unit airflow (W/(m³/h)) and per unit water flow, encouraging high-efficiency motors and variable-speed drives.
Heat recovery: exhaust-air heat recovery required when fresh-air ratio is high and the climate zone warrants it; sensible effectiveness typically 50–70 %, enthalpy wheels 60–80 %.
Economizer (free cooling): allowed when outdoor air enthalpy or temperature is below the return-air value; air-side economizer with a changeover setpoint saves chiller energy in transitional seasons.
Lighting and plug-load power density caps: office lighting ≤9 W/m² (LPD), with automatic control requirements for large spaces; internal gains feed directly into cooling load.
Whole-building energy compliance uses the reference-building method: proposed design annual energy ≤ reference design; trade-offs among envelope, equipment and systems are permitted within the calculation.
Automatic Control, Testing, Commissioning and Operation
PID control: output = K_p·e + K_i∫e dt + K_d·de/dt; proportional band PB = 100/K_p (%); integral time T_i and derivative time T_d set from process time constant and dead time.
Control valve authority β = Δp_valve/(Δp_valve + Δp_circuit); require β ≥0.3–0.5 for stable modulating control; equal-percentage valves suit coils with large turndown.
Sensor placement: temperature sensors ≥1.5 m above floor, away from direct sunlight and supply jets; averaging sensors across duct cross-sections for accurate mixed-air temperature.
Static pressure reset: duct static setpoint reset downward as VAV boxes open; supply fan controlled to keep the critical zone damper 80–90 % open, saving fan energy.
Commissioning sequence: pre-functional checks, functional performance tests, seasonal testing, and continuous commissioning; TAB (testing, adjusting, balancing) precedes functional tests.
Air balancing tolerance: supply airflow within ±10 % of design, room pressure differentials within ±5 Pa; duct leakage test pressure 1.5 × working pressure.
Chiller plant sequencing: stage chillers on leaving-water temperature and load; avoid short cycling with minimum run times and 10–15 min anti-recycle timers.
Fault detection: monitor approach temperatures (condenser and evaporator), superheat/subcooling, and chilled-water ΔT; rising condenser approach signals fouling and reduced efficiency.
Fire Protection and Life-Safety Engineering for HVAC
Smoke control design basis: GB 51251 covers smoke exhaust and pressurization; design fire size for atria and large spaces typically 2.5–5 MW with steady burning, and smoke layer height kept above the safe egress height (≥2.0 m).
Pressurization systems: stairwell 25–30 Pa, elevator lobby 25–30 Pa, refuge floor 25–30 Pa relative to adjacent spaces; pressure relief dampers or barometric relief prevent overpressure.
Smoke exhaust rate for a corridor: 60 m³/(h·m²); for a room with fixed windows: 60 m³/(h·m²); for an atrium: 120 m³/(h·m²) or calculated by the plume method.
Make-up air: 50 % of exhaust volume for natural make-up, 80 % for mechanical; make-up velocity at the fire floor ≤1.0 m/s to avoid disturbing the smoke layer.
Fire dampers required where ducts penetrate fire-rated walls and floors; smoke dampers at smoke compartment boundaries; combination dampers where both functions are needed.
Duct fire resistance: exhaust ducts in smoke control systems must maintain integrity at 280 °C for 30 min (or 1.0 h for certain occupancies); fans rated for 280 °C/30 min continuous operation.
Stair pressurization with open doors: the door-opening force must not exceed 110 N; check with the largest door open and the required pressure differential maintained.
Basement and windowless spaces: mechanical smoke exhaust required; smoke exhaust fans must be independent of normal ventilation and start automatically on fire signal.
Professional Practice and Engineering Ethics
Registered Public Utility Engineer (HVAC) practice scope: design, construction, supervision and consultation for heating, ventilation, air conditioning and smoke control systems within the licensed scope.
Stamp and seal: only the registered engineer may sign and seal design documents; signing documents not prepared or supervised by the engineer is a violation of the registration regulation.
Conflict of interest: disclose financial interests in suppliers or contractors; do not specify proprietary products without an approved equal clause unless justified by sole-source documentation.
Design liability: the designer is responsible for compliance with mandatory codes (GB 55015, GB 51251, GB 50736); deviations require formal review and approval by the authority.
Confidentiality: client data, drawings and reports are confidential; disclosure requires client consent except where required by law or safety.
Continuing education: registered engineers must complete the required continuing-education hours per registration cycle to maintain the license.
Ethical reporting: if a design or installation poses a public safety risk, the engineer must report to the responsible authority even if it conflicts with the employer's interest.
Record keeping: retain design calculations, load calculations, commissioning reports and as-built documentation for the period required by regulation to support audit and liability defense.
HVAC Fundamentals and Load Calculations
Design indoor conditions per GB 50736: winter heating 18–24 °C, summer cooling 24–28 °C, relative humidity 40–70 % (cooling) and 30–60 % (heating); fresh-air rate per person depends on occupancy category.
Sensible heat equation: Q_s = 1.2 × L × Δt (W), with L in m³/s and 1.2 the volumetric heat capacity of moist air in kJ/(m³·K); latent heat Q_l = 2500 × 1.2 × L × Δd (W) with Δd in kg/kg.
Conduction load: Q = K·F·Δt, with K the overall heat-transfer coefficient in W/(m²·K); add solar correction factors for orientation and shading on external walls and roofs.
Sol-air temperature t_sa = t_out + ρ·I/α − ε·ΔR/α; for horizontal surfaces summer design uses the peak solar intensity at local solar time, not the peak air temperature.
Internal gains: occupants (sensible ~60–75 W/person light work, latent ~60–110 W), lighting (W/m² × area), equipment; diversity factors applied to non-coincident loads.
Air infiltration: L = a·l·(Δp)^(2/3) for cracks, or the air-change method L = n·V/3600; stack and wind pressure combine as Δp = Δp_wind + Δp_stack.
Coil load = room sensible + room latent + fresh-air sensible + fresh-air latent + duct/fan gains; fan heat enters the airstream when the fan is downstream of the coil.
Sizing margin: total cooling capacity typically 1.05–1.15 × calculated block load; do not oversize because part-load humidity control degrades at low sensible heat ratio.
Heating Systems, Equipment and Design
Design outdoor heating temperature: the winter dry-bulb value with 50 % cumulative frequency (not the extreme minimum); indoor design temperature 18–24 °C per GB 50736.
Hot-water supply/return design temperatures: 95/70 °C for conventional radiator systems, 85/60 °C or 75/50 °C for energy-efficient designs; low-temperature floor heating uses ≤60 °C supply with Δt ≤10 K.
Radiator output correction: Q = Q_std × (ΔT_m/ΔT_std)^n, where ΔT_m is the mean water-to-air temperature difference and n ≈ 1.3 for radiators; correction factors for flow rate and connection scheme apply.
Hydronic pipe sizing: velocity limits 0.25–1.0 m/s for small-diameter branches, ≤1.5 m/s for mains; friction per unit length typically 60–120 Pa/m to limit pump head.
Pump head = friction losses + local losses + static height difference + terminal pressure; for closed loops the static height cancels and only friction and terminal drop remain.
Expansion tank volume V_e = V_system × (v₂/v₁ − 1) × safety factor; pre-charge pressure set to static height plus 3–5 m water column.
Boiler efficiency: thermal efficiency = Q_absorbed/Q_fuel; condensing boilers achieve 95–108 % on higher heating value only with return water below the flue-gas dew point (~55–60 °C).
Two-pipe direct-return vs reverse-return: reverse-return equalizes path lengths so terminal flows stay near design without balancing valves; direct-return requires balancing valves on near terminals.
Ventilation, Smoke Control and Industrial Exhaust Systems
Minimum fresh air per person in offices: 30 m³/(h·person) per GB 50736; for high-density spaces use per-area values and check CO₂ concentration stays below 1000 ppm.
Natural ventilation driving pressure: Δp = h·(ρ_out − ρ_in)·g + 0.5·ρ·v²·C_p; effective opening area A_eff = A₁A₂/√(A₁²+A₂²) for two openings in series.
Mechanical exhaust hood capture velocity: 0.25–0.5 m/s for low-velocity enclosures, 0.5–1.0 m/s for side-draft slots; required exhaust volume depends on hood geometry and distance from the source.
Duct friction: Δp = λ·(L/D_e)·(ρv²/2); rectangular duct equivalent diameter D_e = 2ab/(a+b) for equal friction; use the Darcy-Weisbach or equal-friction chart method consistently.
Local exhaust duct velocity minimums: 10–12 m/s for dry dust, 14–18 m/s for metal dust, 18–23 m/s for moist or condensable contaminants to prevent deposition.
Stairwell pressurization: 25–30 Pa differential with all doors closed, ≥50 Pa across an open door to the fire floor; relief provisions must prevent door-opening force above 110 N.
Smoke exhaust in corridors: exhaust rate ≥60 m³/(h·m²) of floor area for corridors and 120 m³/(h·m²) for atria per GB 51251; make-up air at 50–80 % of exhaust volume.
Air cleaning for industrial exhaust: cyclone efficiency η = 1 − (particulate out)/(particulate in); fabric filters target 99 %+ for fine particulate and require pre-cooling below the bag temperature limit.
Air Conditioning Systems, Air Handling and Refrigeration
Refrigeration cycle COP = refrigerating effect / compressor work; Carnot COP_c = T_L/(T_H − T_L) in kelvin; real cycle COP is 40–60 % of Carnot for chillers.
Chiller efficiency metrics: kW/RT (1 RT = 3.517 kW); a 5.0 COP chiller equals 0.703 kW/RT; IPLV/NPLV weight part-load points (100 %, 75 %, 50 %, 25 %).
Air-side coil bypass factor BF = (t_out − t_ADP)/(t_in − t_ADP); contact factor CF = 1 − BF; number of rows and face velocity (typically 2.0–2.8 m/s) control BF.
Sensible heat ratio SHR = Q_s/(Q_s + Q_l); the coil apparatus dew point must lie below the room air dew point to remove latent load; low-load conditions raise SHR and risk high room humidity.
Air handling unit static pressure = filter + coil + duct + terminal + fan internal losses; fan power P = L·Δp/(3600·η_fan·η_transmission) with L in m³/h and Δp in Pa.
Fan laws: flow ∝ speed, pressure ∝ speed², power ∝ speed³; variable-speed drives give large part-load savings, but minimum speed is limited by motor cooling and duct static control.
Chilled-water design: supply 7 °C, return 12 °C for conventional coils; ΔT of 5 K is standard; low ΔT syndrome (ΔT < 3 K) indicates coil or valve problems and increases pump energy.
Refrigerant safety: A1 refrigerants (R410A, R134a) have low toxicity and no flame propagation; occupied-space concentration limits and refrigerant charge limits apply.
Building Energy Efficiency, Codes and Standards
Envelope thermal performance governed by GB 55015 (energy efficiency) and GB 50189 (public buildings): U-values for roofs, walls and windows vary by climate zone (severe cold, cold, hot summer/cold winter, hot summer/warm winter, mild).
Window-to-wall ratio limits: ≤0.70 for severe cold and cold zones, ≤0.60 for hot summer/cold winter, ≤0.40 for north-facing in cold zones; larger ratios require trade-off calculation.
Chiller part-load performance: centrifugal chillers must meet COP and IPLV thresholds in GB 19577; air-cooled units have lower thresholds than water-cooled.
Fan and pump specific power limits: GB 55015 sets maximum W_s per unit airflow (W/(m³/h)) and per unit water flow, encouraging high-efficiency motors and variable-speed drives.
Heat recovery: exhaust-air heat recovery required when fresh-air ratio is high and the climate zone warrants it; sensible effectiveness typically 50–70 %, enthalpy wheels 60–80 %.
Economizer (free cooling): allowed when outdoor air enthalpy or temperature is below the return-air value; air-side economizer with a changeover setpoint saves chiller energy in transitional seasons.
Lighting and plug-load power density caps: office lighting ≤9 W/m² (LPD), with automatic control requirements for large spaces; internal gains feed directly into cooling load.
Whole-building energy compliance uses the reference-building method: proposed design annual energy ≤ reference design; trade-offs among envelope, equipment and systems are permitted within the calculation.
Automatic Control, Testing, Commissioning and Operation
PID control: output = K_p·e + K_i∫e dt + K_d·de/dt; proportional band PB = 100/K_p (%); integral time T_i and derivative time T_d set from process time constant and dead time.
Control valve authority β = Δp_valve/(Δp_valve + Δp_circuit); require β ≥0.3–0.5 for stable modulating control; equal-percentage valves suit coils with large turndown.
Sensor placement: temperature sensors ≥1.5 m above floor, away from direct sunlight and supply jets; averaging sensors across duct cross-sections for accurate mixed-air temperature.
Static pressure reset: duct static setpoint reset downward as VAV boxes open; supply fan controlled to keep the critical zone damper 80–90 % open, saving fan energy.
Commissioning sequence: pre-functional checks, functional performance tests, seasonal testing, and continuous commissioning; TAB (testing, adjusting, balancing) precedes functional tests.
Air balancing tolerance: supply airflow within ±10 % of design, room pressure differentials within ±5 Pa; duct leakage test pressure 1.5 × working pressure.
Chiller plant sequencing: stage chillers on leaving-water temperature and load; avoid short cycling with minimum run times and 10–15 min anti-recycle timers.
Fault detection: monitor approach temperatures (condenser and evaporator), superheat/subcooling, and chilled-water ΔT; rising condenser approach signals fouling and reduced efficiency.
Fire Protection and Life-Safety Engineering for HVAC
Smoke control design basis: GB 51251 covers smoke exhaust and pressurization; design fire size for atria and large spaces typically 2.5–5 MW with steady burning, and smoke layer height kept above the safe egress height (≥2.0 m).
Pressurization systems: stairwell 25–30 Pa, elevator lobby 25–30 Pa, refuge floor 25–30 Pa relative to adjacent spaces; pressure relief dampers or barometric relief prevent overpressure.
Smoke exhaust rate for a corridor: 60 m³/(h·m²); for a room with fixed windows: 60 m³/(h·m²); for an atrium: 120 m³/(h·m²) or calculated by the plume method.
Make-up air: 50 % of exhaust volume for natural make-up, 80 % for mechanical; make-up velocity at the fire floor ≤1.0 m/s to avoid disturbing the smoke layer.
Fire dampers required where ducts penetrate fire-rated walls and floors; smoke dampers at smoke compartment boundaries; combination dampers where both functions are needed.
Duct fire resistance: exhaust ducts in smoke control systems must maintain integrity at 280 °C for 30 min (or 1.0 h for certain occupancies); fans rated for 280 °C/30 min continuous operation.
Stair pressurization with open doors: the door-opening force must not exceed 110 N; check with the largest door open and the required pressure differential maintained.
Basement and windowless spaces: mechanical smoke exhaust required; smoke exhaust fans must be independent of normal ventilation and start automatically on fire signal.
Professional Practice and Engineering Ethics
Registered Public Utility Engineer (HVAC) practice scope: design, construction, supervision and consultation for heating, ventilation, air conditioning and smoke control systems within the licensed scope.
Stamp and seal: only the registered engineer may sign and seal design documents; signing documents not prepared or supervised by the engineer is a violation of the registration regulation.
Conflict of interest: disclose financial interests in suppliers or contractors; do not specify proprietary products without an approved equal clause unless justified by sole-source documentation.
Design liability: the designer is responsible for compliance with mandatory codes (GB 55015, GB 51251, GB 50736); deviations require formal review and approval by the authority.
Confidentiality: client data, drawings and reports are confidential; disclosure requires client consent except where required by law or safety.
Continuing education: registered engineers must complete the required continuing-education hours per registration cycle to maintain the license.
Ethical reporting: if a design or installation poses a public safety risk, the engineer must report to the responsible authority even if it conflicts with the employer's interest.
Record keeping: retain design calculations, load calculations, commissioning reports and as-built documentation for the period required by regulation to support audit and liability defense.