CPIM study plan
CPIM · Give each week a clear focus.
8 weeks · About 7 hours per week
Supply Chains and Strategy
Map the end-to-end supply chain into a one-page diagram showing plan, source, make, deliver, and return flows for a product you know
Define and write out the four competitive priorities (cost, quality, time, flexibility) and give one trade-off example for each
Distinguish strategic, tactical, and operational planning horizons and list which decisions belong to each
Convert the CPIM exam weights into a personal scorecard by writing target scores per domain
Explain how supply chain strategy aligns with corporate strategy using one real company example and its order qualifiers versus order winners
Your checkpoint
A one-page strategy summary sheet with 15 key terms defined in your own words plus a scored 20-question self-quiz on Domain 1
Sales and Operations Planning (S&OP) & Demand
Sequence the five steps of the S&OP cycle and state the inputs, outputs, and typical participants for each step
Build a small S&OP agenda and one-page template covering demand review, supply review, financial reconciliation, and executive review
Contrast level, chase, and hybrid production plans and calculate rough capacity requirements for each in a sample scenario
Classify demand forecasting methods into qualitative, causal, time-series, and simulation, and match each to a use case
Compute a three-period moving average and simple exponential smoothing forecast from a supplied dataset
Your checkpoint
Completed S&OP worked case (one product family, two quarters of data) with a written recommendation on which production plan to adopt and why
Demand & Internal Supply
Decompose a forecast into level, trend, and seasonality components and explain how each is used in planning
Calculate and interpret forecast error metrics including MAD, MAPE, and tracking signal, then state the reaction rule when tracking signal exceeds a threshold
Describe the master production schedule and list the four inputs that constrain it
Distinguish make-to-stock, make-to-order, and assemble-to-order from a planning and MPS perspective
Solve five MPS problems where demand exceeds available capacity and document the trade-off chosen
Your checkpoint
Forecast accuracy report for one dataset applying at least two methods, including MAD, MAPE, and tracking signal, plus a one-page MPS for a two-level product structure
Internal Supply & Inventory
Perform MRP explosion for a simple multi-level bill of materials and record net requirements, planned orders, and lead-time offsets
Interpret the bill of materials hierarchy, including parents, components, and scrap or yield allowances
Define inventory carrying cost, ordering cost, and stockout cost and compute each from supplied figures
Apply economic order quantity and reorder point logic to three scenarios with differing lead times and demand variability
Distinguish ABC classification, cycle counting, and safety stock policy, and set safety stock for one item using a stated service level
Your checkpoint
Full MRP explosion and inventory policy worksheet for a three-level BOM, including EOQ, reorder point, safety stock, and ABC classification, checked against a practice question set of 25 items
Inventory & Detailed Schedules
Explain the functions and parameters of shop floor control, including priority rules, dispatch lists, and input/output control
Compare scheduling techniques such as forward and backward scheduling, finite and infinite loading, and Gantt representations
Compute order quantity and lead-time elements for a work center using available capacity and run-time data
Describe theory of constraints and identify bottleneck versus non-bottleneck resources in a simple routing
Align material availability, capacity, and release dates to build a short-horizon detailed schedule for a job shop
Your checkpoint
Detailed schedule for a five-work-center routing solved to finish on time, with the bottleneck identified and one documented improvement that shortens total lead time
Detailed Schedules & Distribution
Explain the objectives of distribution planning and how inventory positioning affects customer service and total cost
Distinguish warehouse activities including receiving, put-away, picking, packing, and shipping, and specify one performance measure for each
Compare transportation modes on cost, speed, capacity, and reliability, and select an appropriate mode for three scenarios
Describe distribution requirements planning logic and how it links to the master schedule and MRP
Explain reverse logistics, including returns, recalls, and sustainability considerations, and list the process steps for a customer return
Your checkpoint
Distribution network comparison for a three-region example, recommending network structure and transportation mode with a cost and service justification of at least 200 words
External Supply and Key Support Functions & Quality, Business Investments and Continuous Improvement
Evaluate supplier selection criteria and build a weighted supplier scorecard covering quality, delivery, cost, and responsiveness
Explain purchasing and procurement processes, including requisition, sourcing, contract, and supplier relationship management
Describe key support functions in supply chain planning, including engineering change control, product lifecycle management, and finance interface
Apply the seven basic quality tools to a defect dataset and identify the most frequent cause
Distinguish quality control, quality assurance, and total quality management, and explain the cost of quality categories
Your checkpoint
Weighted supplier scorecard applied to three suppliers plus a Pareto analysis of a defect dataset identifying the top two causes and a corrective action plan
Quality, Business Investments and Continuous Improvement & Supply Chains and Strategy
Explain continuous improvement frameworks including PDCA, lean, and Six Sigma, and match each to a supply chain problem type
Justify business investment decisions using payback, net present value, and return on investment calculations
Re-derive the linkages among the nine domains by tracing one product from strategy through S&OP, forecast, plan, schedule, distribute, and quality control
Review and re-answer every item missed on prior practice quizzes and document the corrected reasoning
Take two full-length timed practice exams and analyze missed items by domain
Your checkpoint
Final review log across all nine domains showing per-domain scores, a corrected-reasoning entry for every missed item, and a readiness decision with target versus achieved scores
Milestones
Week 2: Can sequence the S&OP cycle and calculate a moving-average forecast without notes, scoring at least 80 percent on a 25-question quiz covering domains 1 through 3
Week 4: Mid-plan practice exam of 60 questions across domains 1 through 6 scored at 75 percent or higher, with MRP explosion completed correctly end to end
Week 6: Practice exam of 75 mixed questions scored at 80 percent or higher, with any domain below 70 percent flagged for extra review in week 7
Week 8: Two full-length timed practice exams each scored at 85 percent or higher, with no single domain below 75 percent