EPA 608 Type II study plan
EPA 608 Type II · Give each week a clear focus.
8 weeks · About 6 hours per week
Leak Detection
Diagram the high-pressure refrigeration cycle, labeling the compressor, condenser, metering device, evaporator, and both service ports
Define the scope of Type II certification by distinguishing high-pressure and very-high-pressure appliances from those covered by other technician types
List the EPA-acceptable leak detection methods and state the operating condition each is best suited for
Explain why dry nitrogen is used for pressure testing and leak checking instead of refrigerant
Your checkpoint
One labeled system diagram plus a 20-question self-quiz on Type II scope and leak detection methods, scored at 80% or higher
Leak Detection & Recovery Techniques
Walk through a leak-detection sequence for three different symptoms: a system that will not hold a standing pressure, a system with visible oil residue, and a system with a known low charge
State the applicable leak-rate trigger and repair deadline for comfort-cooling and commercial refrigeration appliances with 50 or more pounds of charge
Describe the initial and follow-up verification tests required after a leak repair and state when each is performed
Explain the options available when an appliance repeatedly exceeds the leak-rate threshold (retrofit, retire, or continued operation with a plan)
Set up a recovery machine and cylinder and recover a small charge from a training unit without releasing refrigerant
Your checkpoint
A written case study of three leak scenarios, each with the chosen detection method, the repair deadline calculation, and the verification steps
Recovery Techniques
Differentiate system-dependent (passive) recovery from self-contained recovery equipment and state when each is permitted for high-pressure appliances
Calculate the maximum allowable refrigerant weight for a recovery cylinder using its tare weight, water capacity, and the 80% fill rule
State the required recovery vacuum level in inches of mercury for high-pressure appliances manufactured before and after November 15, 1993, and for very-high-pressure appliances
Describe how to recover refrigerant from a system whose compressor will not run
Identify DOT cylinder marking, capacity, and labeling requirements that apply to recovery cylinders
Your checkpoint
A 15-problem worksheet on cylinder fill calculations and required recovery levels, worked to 85% or higher accuracy
Recovery Techniques & Evacuation and Charging
Write out the full recovery-to-evacuation sequence for a rooftop unit, stating the valve positions and gauge readings checked at each step
Explain how recovery equipment capacity, hose diameter, and ambient temperature affect recovery speed and how to minimize recovery time
Describe handling of a mixed or unknown refrigerant charge and why it must not be combined with virgin refrigerant
Identify the safety checks performed before opening any system, including gauge verification and cylinder inspection
Compare recovery, recycling, and reclaiming and state where each may be performed
Your checkpoint
A step-by-step standard operating procedure for recovering a 40-pound rooftop charge, plus a timed 30-question practice set over Domains 1 and 2 scored at 80% or higher
Evacuation and Charging
Convert between microns and inches of mercury and explain why microns are the preferred unit for deep vacuum measurement
Describe a triple evacuation using a nitrogen sweep and state when it is required
State the target evacuation level for a new high-pressure system and explain how a standing vacuum (decay) test is performed and interpreted
Explain the weigh-in, superheat, and subcooling charging methods and identify which system type each applies to
Explain what moisture left in a system causes and how acid, sludge, and filter-drier condition indicate it
Your checkpoint
A micron conversion worksheet plus three written charging scenarios stating the correct method, target measurement, and acceptable range for each
Recycling and Reclaiming
Build a comparison table distinguishing recovery, recycling, and reclaiming by where each is performed and what each accomplishes
Explain what reclaim purity verification against AHRI 700 confirms and why field-recycled refrigerant is not reclaimed refrigerant
Describe the functions of recycling equipment components: filters, moisture removal devices, and oil separators
Identify the documentation and recordkeeping required when refrigerant is sent for reclamation
Explain how refrigerants are recovered from appliances being disposed of and the requirement before final disposal
Your checkpoint
A completed three-column comparison table plus a 10-question quiz on recycling and reclaiming scored at 80% or higher
Safety and Regulatory Compliance
Explain the venting prohibition, the certification requirement for technicians, and the sales restriction on refrigerant purchases
Identify the recordkeeping obligations that apply to appliances containing 50 or more pounds of refrigerant
List the personal protective equipment and first-aid steps for liquid refrigerant contact and for working in a refrigerant-filled space
Describe DOT rules for transporting recovery cylinders and the condition that removes a cylinder from service
Explain safe practices for storing, labeling, and shipping cylinders, including why a cylinder is never filled by weight without checking tare weight
Your checkpoint
An annotated regulatory and safety checklist covering venting, certification, recordkeeping, and cylinder handling, plus a 20-question quiz scored at 85% or higher
Leak Detection & Recovery Techniques & Recycling and Reclaiming & Evacuation and Charging & Safety and Regulatory Compliance
Take a full-length timed practice exam under test conditions and log every missed question by domain
Re-drill the three weakest domain areas identified from the error log until each is answered correctly twice
Recite from memory the key figures table: recovery vacuum levels by appliance type and age, the 80% fill rule, and the leak-rate thresholds and repair deadlines
Re-explain the correct procedure for any question missed more than once, in writing, without reference materials
Your checkpoint
Two full-length practice exams completed with scores of 85% or higher and a written error log with a corrected explanation for every missed item
Milestones
Week 2: Can identify Type II appliance scope, name all acceptable leak detection methods, and state leak-rate thresholds and repair deadlines without notes
Week 4: Scores 80% or higher on a timed 30-question practice set over Domains 1 and 2 and can calculate recovery cylinder fill limits correctly on the first attempt
Week 6: Scores 80% or higher on a combined practice set over Domains 3 and 4 and can state the target evacuation level and charging method for any given system type
Week 8: Scores 85% or higher on two full-length timed practice exams and has a written correction for every question missed more than once