Haryana BSEH Secondary NSQF Automotive study plan
Haryana BSEH Secondary NSQF Automotive · Give each week a clear focus.
8 weeks · About 6 hours per week
Automotive Workshop Safety, Tools and Equipment & Automotive Engine Systems and Components
List and explain the purpose of at least 12 hand tools and 6 measuring instruments used in an automotive workshop, stating one misuse risk for each
Demonstrate the correct sequence for safely raising a vehicle on a jack and supporting it on stands, and write the steps in your own words
Identify the main components of a four-stroke petrol engine and describe the function of each in one sentence
Distinguish between SI and CI engine working cycles by comparing valve timing, ignition source and compression ratio
Draw a labelled diagram of the cylinder head, valves and camshaft arrangement from memory
Your checkpoint
A handwritten safety-and-tools chart covering 18 tools plus a labelled four-stroke engine diagram, self-checked against your notes
Automotive Engine Systems and Components & Automotive Materials, Measurement and Workshop Calculations
Explain the construction and function of the piston, piston rings, connecting rod, crankshaft and flywheel
Describe valve train components and state why valve clearance matters, including the effect of too little and too much clearance
Measure bore diameter, piston diameter and crankshaft journal with a vernier caliper and micrometer, recording readings to 0.01 mm
Calculate piston clearance, engine displacement and compression ratio from given bore, stroke and clearance volume values
Interpret the meaning of tolerances and fits when comparing a measured value with a specification
Your checkpoint
A measurement log of 10 readings taken on real or simulated parts, with all displacement and compression-ratio calculations shown step by step
Transmission, Clutch, Gearbox and Driveline
Describe the flow of power from engine to road wheels through clutch, gearbox, propeller shaft, differential and axle
Explain the working of a single-plate dry clutch and list three symptoms of a worn clutch with their causes
Differentiate sliding-mesh, constant-mesh and synchromesh gearboxes and state why synchromesh is preferred
Identify the purpose of the differential and explain why wheel speeds differ during a turn
Diagnose given driveline complaints such as gear slip, noise in neutral and vibration at speed, and propose a probable cause for each
Your checkpoint
A driveline fault-diagnosis table with at least 8 symptoms matched to causes and corrective actions
Braking, Steering and Suspension Systems & Vehicle Inspection, Servicing and Maintenance Procedures
Explain the hydraulic braking system from pedal to wheel cylinder and describe the function of the master cylinder, proportioning valve and brake fluid
Compare disc and drum brakes on construction, self-energising effect, heat dissipation and servicing needs
Describe steering geometry terms including camber, caster, toe-in and kingpin inclination, and state the effect of each on tyre wear
Identify suspension types and components, and explain the role of shock absorbers and springs
Perform a documented pre-service inspection checklist covering brakes, steering play, tyre condition and suspension
Carry out a brake bleeding sequence and record the steps in correct order
Your checkpoint
A completed 20-point vehicle inspection sheet with observations and recommended actions for each item
Automotive Electrical and Electronic Systems
Trace the starting and charging circuits from battery through starter motor and alternator, naming each component's function
Explain the construction and testing of a lead-acid battery, including specific gravity check and safe charging practice
Describe the ignition system for both contact-point and electronic types and state the purpose of ignition timing advance
Identify lighting, horn, wiper and indicator circuit components and diagnose a non-working indicator circuit logically
Read a simple automotive wiring diagram and state the meaning of standard wire colour codes and fuse ratings
Your checkpoint
A hand-drawn wiring diagram of the charging and starting circuit with a 5-step fault-finding procedure written beneath it
Fuel, Lubrication and Cooling Systems
Describe the components of the fuel supply system for petrol and diesel engines and explain the function of the fuel filter and fuel pump
Explain the purpose of lubrication and describe the working of a pressure-feed lubrication system with its components
Compare properties and applications of engine oil grades and state the meaning of viscosity ratings
Describe the working of the cooling system, including radiator, thermostat, water pump and the difference between air and liquid cooling
Diagnose given complaints of overheating, oil pressure warning and poor fuel economy, and link each to a system fault
Your checkpoint
A one-page comparison sheet of fuel, lubrication and cooling systems showing components, functions and three common faults each
Vehicle Inspection, Servicing and Maintenance Procedures & Automotive Materials, Measurement and Workshop Calculations
Apply a scheduled maintenance checklist for a given mileage interval and justify each service operation
Calculate workshop values including fuel consumption, engine swept volume, gear ratio, speed from rpm and unit conversions between mm, cm and inches
Use a feeler gauge, tyre pressure gauge and torque wrench correctly, and record readings with units
Explain the purpose of record keeping in a service job card and write a sample job card entry
Describe safe handling and disposal of used oil, coolant and batteries as part of workshop practice
Your checkpoint
A solved worksheet of 15 numerical problems plus one filled-in sample job card
Employability Skills, Communication and Entrepreneurship & Automotive Workshop Safety, Tools and Equipment & Automotive Engine Systems and Components & Transmission, Clutch, Gearbox and Driveline & Braking, Steering and Suspension Systems & Automotive Electrical and Electronic Systems & Fuel, Lubrication and Cooling Systems & Vehicle Inspection, Servicing and Maintenance Procedures & Automotive Materials, Measurement and Workshop Calculations
Explain the importance of clear communication with customers and colleagues, and list five behaviours of effective listening in a workshop setting
Identify basic entrepreneurship concepts including identifying a service opportunity, costing a job and maintaining customer records
Revise all domains using a timed 60-question self-test and score your performance domain-wise
Re-study your three weakest domains using your own notes and correct earlier mistakes
State the personal protective equipment and first-aid steps for three common workshop emergencies
Your checkpoint
A scored 60-question mock test with a written error-analysis list of weak topics and a final one-page revision summary
Milestones
Week 2: Can label a four-stroke engine diagram and record three measurements to 0.01 mm without referring to notes
Week 4: Can explain power flow from clutch to wheels and complete a 20-point inspection sheet with correct observations
Week 6: Can describe fuel, lubrication and cooling systems and correctly diagnose at least 6 of 8 given fault symptoms
Week 8: Scores at least 70 percent on the 60-question mock test and has a written plan for the three weakest domains