NATE Heat Pump Service study plan
NATE Heat Pump Service · Give each week a clear focus.
8 weeks · About 6 hours per week
Heat Pump Fundamentals and System Components
Diagram a split-system heat pump refrigerant circuit from memory, labeling compressor, reversing valve, both metering devices, indoor and outdoor coils, and accumulator or receiver, then verify against a service manual
Explain the reversing valve's four ports and state which port is pressurized in heating versus cooling, using a sketch you draw yourself
Distinguish the roles of suction line accumulator, filter-drier, and liquid-line bi-flow drier, and state where each belongs in a heat pump versus a straight-cool system
List the sequence of refrigerant state changes (pressure, temperature, phase) at six points around the circuit for both heating and cooling mode
Identify the function of auxiliary and emergency heat strips and explain when each is energized
Your checkpoint
A hand-drawn, fully labeled refrigerant circuit diagram with a written heating-mode and cooling-mode state table (six points, two columns) scored against your manual, plus a one-page component glossary of at least 15 parts
Heat Pump Fundamentals and System Components & Heat Pump Installation and Commissioning
Size and select a heat pump by performing a room-by-room load estimate using a manual J-style worksheet or approved app, documenting outdoor design temperature and indoor setpoint
Verify that the selected unit's capacity at design outdoor temperature meets the calculated load, and write the balance-point reasoning
Lay out line-set routing, condensate management, and pad or wall-bracket placement on a sketch of a representative install
State clearance requirements for outdoor unit airflow, service access, and snow/defrost rise, and justify each from manufacturer literature
Assemble a pre-installation checklist covering electrical supply, disconnect, breaker sizing, and permit/inspection items
Your checkpoint
A complete installation plan packet for one representative job: load worksheet, equipment selection with capacity-at-design-temperature justification, layout sketch, and a 20-item pre-install checklist
Heat Pump Installation and Commissioning
Demonstrate brazing or flaring and torque procedures for line-set connections, including nitrogen purge and leak-test pressurization steps
Perform and document evacuation to a target micron level, including a standing vacuum decay test and the pass/fail criteria you apply
Wire a low-voltage control circuit from thermostat through indoor and outdoor boards, tracing each conductor's function on a labeled terminal map
Commission airflow by measuring external static pressure and setting blower speed to the selected tonnage and static target
Record startup measurements (ambient, supply and return dry-bulb, suction and liquid pressures, superheat or subcooling) on a commissioning sheet
Your checkpoint
A filled commissioning sheet for a practice or training-unit startup with evacuation log, static pressure readings, blower tap selected, and all startup measurements annotated with pass/fail notes
Heat Pump Electrical Controls and Defrost
Trace a defrost control board's inputs and outputs, naming the coil sensor, ambient sensor, demand signal, and reversing-valve and aux-heat outputs
Explain time-temperature versus demand defrost logic and predict board behavior at three different coil and ambient sensor conditions
Test a defrost termination sensor's resistance at two temperatures and compare to the manufacturer's resistance table
Interpret a low-voltage schematic and a ladder diagram of the same heat pump, matching five components between the two representations
Diagnose an open safety or limit in the control chain using a meter and a sequence-of-operation checklist
Your checkpoint
A written sequence-of-operation document for one heat pump model covering normal heat, defrost initiation, defrost termination, and aux-heat staging, plus a completed sensor resistance test log with two data points and pass/fail conclusions
Heat Pump Electrical Controls and Defrost & Heat Pump Diagnostic Troubleshooting and Service
Build a fault tree for 'heat pump runs but does not heat' with at least eight branches and the measurement that confirms or eliminates each
Practice diagnosing three simulated electrical faults (open contactor coil, failed capacitor, bad defrost sensor) and record the meter readings that isolate each
Verify capacitor microfarad values against nameplate tolerance and state the replacement rule you follow
Check reversing valve solenoid operation and describe the pressure behavior expected when the valve fails to shift
Explain compressor protection devices (internal overload, high-pressure and low-pressure switches) and how each presents as a no-cool or no-heat call
Your checkpoint
A diagnostic fault tree plus three written case studies, each with symptom, measurements taken, readings found, component isolated, and repair verified
Heat Pump Diagnostic Troubleshooting and Service
Diagnose airflow-related complaints by measuring static pressure, temperature rise, and delta-T across the coil, and correlate readings with a duct restriction
Distinguish refrigerant undercharge from a restricted metering device using superheat, subcooling, and pressure-drop evidence, and write the reasoning for both cases
Evaluate a compressor's electrical and mechanical health with winding resistance, insulation resistance, and running current compared to nameplate RLA
Interpret a suction pressure and superheat pattern consistent with a stuck reversing valve and describe the confirming test
Write a customer-facing explanation of a diagnosed fault in plain language, without jargon, in under 120 words
Your checkpoint
A troubleshooting workbook of five completed scenarios (airflow restriction, undercharge, restriction, weak compressor, reversing valve) each with readings, diagnosis, and a plain-language customer explanation
Refrigerant Charging, Airflow, and Efficiency Verification
Calculate target superheat for a fixed-orifice system using indoor wet-bulb, outdoor dry-bulb, and the manufacturer's charging chart, then compare against measured superheat
Calculate target subcooling for a TXV system and apply the weigh-in method when conditions fall outside the chart
Perform and document a weighing-scale charge adjustment, recording starting weight, added or recovered weight, and final verification reading
Measure total external static pressure and convert to airflow using the blower performance table, then state whether the result is within tolerance
Compute system efficiency indicators from measured data (delta-T, sensible heat ratio estimate) and flag when readings suggest degraded performance
Your checkpoint
A charging and airflow verification report for one system: superheat or subcooling target versus measured, weighed charge amount, static pressure converted to CFM, and a written efficiency assessment
Heat Pump Diagnostic Troubleshooting and Service & Refrigerant Charging, Airflow, and Efficiency Verification
Complete a full timed mock exam across all five domains and score each domain separately to identify remaining weak areas
Re-teach your three lowest-scoring domain topics by writing a one-page summary and a five-question self-quiz for each
Rehearse a complete service call verbally: from dispatch through diagnosis, repair, charge verification, and customer handoff, in under 15 minutes
Review safety practices for refrigerant handling, recovery, nitrogen use, and electrical lockout, and list the personal protective equipment required for each task
Recheck all previously missed practice items and confirm each can now be answered with the supporting reasoning stated aloud
Your checkpoint
A scored mock exam with per-domain results, three one-page re-teach summaries with self-quizzes, and a final one-page list of remaining weak topics with a plan to close each
Milestones
Week 2: Can draw and explain the full refrigerant circuit and reversing valve operation from memory, and has produced an installation plan packet with a load calculation and capacity check that a supervisor would accept
Week 4: Can trace a heat pump control circuit end to end, explain defrost initiation and termination, and pass a sensor resistance check against manufacturer data
Week 6: Can diagnose five distinct heat pump faults using measured superheat, subcooling, static pressure, and electrical readings, and explain each diagnosis in plain customer language
Week 8: Scores at least 80 percent overall on the timed mock exam with no domain below 70 percent, and can walk through a complete service call from diagnosis to charge verification without notes