NCCCO Rigger key terms
NCCCO Rigger · Get comfortable with the vocabulary.
- Pre-use inspection
- Related: Removal-from-service criteria, Identification tag
The visual and hands-on check a rigger makes of slings, shackles, hooks, and other gear before every lift, to catch damage, missing tags, or anything that makes the equipment unsafe.
- Removal-from-service criteria
- Related: Pre-use inspection, Hook throat opening
Published limits or defects, such as a broken wire, a stretched hook, or excessive chain wear, that require a rigger to stop using the item, tag it, and turn it in for repair or disposal.
- Identification tag
- Related: Working load limit, Pre-use inspection
The manufacturer's label permanently attached to a sling or piece of hardware showing its rated capacity, type, material, and length; gear with a missing or unreadable tag must not be used.
- Hook throat opening
- Related: Hook latch, Removal-from-service criteria
The inside measurement across a hook's opening. Any increase beyond the manufacturer's limit shows the hook has been overloaded or bent and must be removed from service.
- Hook latch
- Related: Hook throat opening, Side loading
A spring-loaded gate that closes the hook throat so slings, chains, and ropes cannot slip out. A missing, bent, or weak latch takes the hook out of service.
- Broken wire count
- Related: Wire rope kink, Bird caging
The number of fractured individual wires found within a set length of wire rope; it is counted during inspection and compared with a published limit that decides whether the rope stays in use.
- Bird caging
- Related: Shock loading, Broken wire count
A defect in which the outer strands of wire rope balloon away from the core, usually after shock loading or twisting. The rope is permanently damaged and must be removed from service.
- Wire rope kink
- Related: Broken wire count, D/d ratio
A sharp bend or permanent loop set into rope by slack, back-twisting, or sudden release. Kinks cannot be straightened out and the rope must be removed from service.
- Chain elongation
- Related: Removal-from-service criteria
Stretching or link wear greater than the manufacturer's limit, checked by measuring across several links. Worn or stretched chain has lost strength and is removed from service.
- Synthetic sling deterioration
- Related: Sling protection, Removal-from-service criteria
Damage to webbing or roundslings from sunlight, chemicals, heat, or abrasion, seen as fading, stiffness, melting, or frayed fibers. It weakens the sling and is grounds for removal.
- Proof load test
- Related: Working load limit, Design factor
A controlled test load applied above a component's working load limit, by the manufacturer or a qualified tester, to confirm the item's strength before it is placed in service.
- Working load limit
- Related: Design factor, Hitch capacity reduction
The maximum mass a sling, shackle, or other component may support in a particular configuration, as set by the manufacturer. It already includes the design factor and appears on the tag.
- Design factor
- Related: Working load limit, Proof load test
The ratio of a component's breaking strength to its working load limit. Rigging slings and hardware typically use factors of about four to five to cover wear, dynamic forces, and unknown load weights.
- Vertical hitch
- Related: Choker hitch, Basket hitch
A single leg hanging straight from the hook to the load with the eyes in line. It carries the sling's full vertical rated capacity and puts no sideways pull on the hook.
- Choker hitch
- Related: Hitch capacity reduction, Basket hitch
The sling passes around the load and back through its own eye or choker, tightening as the load is lifted. It grips the load but reduces the sling's rated capacity.
- Basket hitch
- Related: Sling angle, Vertical hitch
The sling passes under or around the load with both eyes on the hook, cradling the load. A double-wrap version grips loose or round loads and keeps them from spreading.
- Bridle hitch
- Related: Sling angle, Load angle factor
Two or more slings run from a common hook to separate attachment points on the load. Load in each leg depends on the sling angles, so the legs are rarely equally loaded.
- Sling angle
- Related: Load angle factor, Bridle hitch
The angle between a sling leg and the horizontal. As the angle flattens, tension in the leg and the force pushing the load's attachment points together rise steeply.
- Load angle factor
- Related: Sling angle, Bridle hitch
A multiplier that converts load weight into tension in each sling leg for bridle and basket hitches. It equals the sling length divided by the vertical height from hook to load.
- Hitch capacity reduction
- Related: Choker hitch, Working load limit
The loss of rated capacity when a sling is used in a choker or angled hitch instead of a straight vertical pull. Manufacturer charts give the reduced capacity for each hitch and angle.
- D/d ratio
- Related: Wire rope kink, Hitch capacity reduction
The diameter a sling bends around (pin, hook, or load edge) divided by the sling's own diameter. A small ratio squeezes wire rope and reduces its strength.
- Center of gravity
- Related: Bridle hitch, Tag line
The balance point of a load's weight. The hook must sit directly above it, or the load will tilt when lifted and may shift or spill.
- Knot efficiency
- Related: Bowline, Timber hitch
The share of a rope's strength that remains after a knot is tied. Bending and compression at the knot can cut strength by half, so knotted rope is not used as a rated sling.
- Bowline
- Related: Knot efficiency, Tag line
A knot that forms a fixed loop which will not slip or tighten under load and unties easily afterward. Used for tag lines and utility rope work, not as a rated lifting sling.
- Clove hitch
- Related: Knot efficiency, Timber hitch
Two crossing turns that grip a rail or post from either direction but can slip when the load changes. Useful for temporary tie-offs and for starting lashings.
- Timber hitch
- Related: Knot efficiency, Clove hitch
A hitch that wraps a rope around a log and tucks the tail under its own turns so the load tightens the grip. It is used for dragging or lifting poles and round sections.
- Shock loading
- Related: Side loading, Design factor
A sudden application or release of force, such as a jerking hoist or a load dropping into a slack sling, that can create forces several times the static weight.
- Side loading
- Related: Shock loading, Shackle orientation
Pulling across a hook, shackle, or sling in a direction it was not designed for. It bends hooks, unseats pins, and sharply reduces the component's capacity.
- Overload
- Related: Working load limit, Shock loading
Loading gear or a crane beyond its rated capacity. Unlike a warning, overload causes permanent damage or sudden failure, often with no visible sign beforehand.
- Fall zone
- Related: Tag line, Minimum approach distance
The ground area beneath and around a suspended load where it would land if dropped or swung. Only essential rigging crew stay in it, and never directly under the load.
- Minimum approach distance
- Related: Fall zone
The closest a crane, boom, load, or rigging may come to an energized power line under OSHA and utility rules. Coming inside it can cause arcing and fatal shock, even without contact.
- Pinch point
- Related: Fall zone, Shock loading
Any place where a hand, foot, or body part can be caught between the load, sling, hook, or structure as the rigging tightens or the load moves.
- Rigging plan
- Related: Center of gravity, Working load limit
A written or worked-out outline of a lift covering load weight, rigging arrangement, capacity checks, crane setup, travel path, and the hazards to be controlled before the lift starts.
- Tag line
- Related: Fall zone, Center of gravity
A rope tied to the load and handled from outside the fall zone so the load does not spin or swing while it is hoisted and landed.
- Sling protection
- Related: Synthetic sling deterioration, D/d ratio
Padding, sleeving, or corner protectors placed between a sling and sharp edges, abrasive surfaces, or hot metal to keep the sling from being cut, worn, or burned.
- Spreader beam
- Related: Sling angle, Basket hitch
A rigid beam hung between the hook and two or more sling legs to hold the legs vertical. It keeps the load from being squeezed and lets the slings keep full capacity.
- Shackle orientation
- Related: Side loading, Working load limit
Rigging a shackle so the load is taken in the bow with the pin fully seated and unable to roll loose. Side-loading or loading the pin incorrectly can deform it and cut capacity.
- Eye bolt
- Related: Shackle orientation, Rigging plan
A threaded fitting with a looped head used as a lifting point. It must be screwed in fully, seated against the surface, and pulled in line with its designed direction.
- Wire rope clip
- Related: Broken wire count, Working load limit
A U-bolt clamp used to make an eye in wire rope. The correct number, spacing, and orientation of clips decide whether the termination keeps most of the rope's strength.