NCCER Heavy Equipment study materials
NCCER Heavy Equipment study resources

NCCER Heavy Equipment study plan

NCCER Heavy Equipment · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Safety, Hazard Recognition, and Jobsite Awareness

  • List the major jobsite hazard categories (struck-by, caught-in/between, falls, electrocution, excavation collapse) and rank them by typical fatality frequency

  • Identify the required personal protective equipment for a given heavy-equipment task scenario and justify each item

  • Explain the employer and operator responsibilities under OSHA-style jobsite safety rules, including right to refuse unsafe work

  • Describe utility locating and spotter procedures before any ground-disturbing work begins

  • Diagram a safe swing radius and pedestrian exclusion zone around an operating excavator

Your checkpoint

A one-page hazard-recognition checklist covering at least 20 distinct hazards, self-scored against a 20-question quiz at 80% or higher

Week 2

Safety, Hazard Recognition, and Jobsite Awareness & Equipment Identification, Pre-Use Inspection, and Preventive Maintenance

  • Apply hazard-recognition skills to equipment-specific scenarios such as blind spots, pinch points, and overhead power lines

  • Explain lockout/tagout, blocking, and cribbing procedures for servicing heavy equipment

  • Identify the major machine families (dozer, loader, excavator, backhoe, scraper, grader, skid-steer, haul truck) by function and distinguishing features

  • Perform a written walk-around pre-use inspection sequence in the correct order for two different machine types

  • Recognize common fluid, tire, track, and structural defects and state the correct operator response to each

Your checkpoint

Two completed written pre-use inspection checklists (one tracked machine, one rubber-tired machine) with 15 or more line items each

Week 3

Equipment Identification, Pre-Use Inspection, and Preventive Maintenance & Operational Fundamentals, Controls, and Hand Signals

  • Build a preventive maintenance schedule that maps daily, weekly, and interval service tasks to machine systems

  • Explain the function of each primary control (boom, bucket, stick, swing, travel, blade, throttle, stabilizers) on excavator, backhoe, and dozer

  • Demonstrate the standard hand signals used for stop, travel, swing, lower load, and emergency stop by describing each motion precisely

  • Identify the correct response to a lost or unclear hand signal and to radio communication failure

  • Describe startup, warm-up, shutdown, and parking procedures on a slope

Your checkpoint

A hand-signal reference sheet with 12 or more signals written in your own words, plus a scored self-quiz of 15 control-function questions

Week 4

Operational Fundamentals, Controls, and Hand Signals & Earthmoving Fundamentals and Soil Characteristics

  • Explain machine stability, center of gravity, tipping lines, and load charts as they govern safe lifting and travel

  • Classify soils by the major systems (particle size, AASHTO/Unified groupings) and describe how each behaves when excavated

  • Define swell factor, shrinkage, bank volume, loose volume, and compacted volume and compute each from a given volume

  • Calculate a basic load-and-haul cycle using bucket capacity, fill factor, and cycle time

  • Describe how moisture content and compaction effort change soil bearing strength

Your checkpoint

A worked problem set of 10 soil-volume and production calculations with correct solutions shown step by step, scored at 80% or higher

Week 5

Earthmoving Fundamentals and Soil Characteristics & Excavation, Trenching, and Shoring Practices

  • Determine the soil type most likely present from a description of spoil-pile behavior, cut walls, and water seepage

  • Define competent person, and explain the daily inspection duties that come with the role

  • Identify protective-system options (sloping, benching, shoring, trench shields) and select the correct one for a stated soil type and depth

  • State the access, egress, spoil-pile setback, and water-accumulation rules that apply to trenches

  • Recognize cave-in warning signs and describe the emergency response sequence for a buried worker

Your checkpoint

A trench-safety decision table matching five soil/depth scenarios to the required protective system, access method, and inspection frequency

Week 6

Excavation, Trenching, and Shoring Practices & Grade Work, Elevations, and Site Layout

  • Explain how to protect existing utilities during excavation and what to do when a line is struck

  • Describe excavation support removal sequencing and backfill/compaction steps for a utility trench

  • Read elevations from a set of given benchmark notes and compute cut and fill depths at a stated point

  • Explain how a laser level, transit, and grade stakes are used to establish and check grade

  • Convert between decimal feet, feet-inches, and metric units in grade calculations

Your checkpoint

A grade-calculation worksheet of 10 cut/fill problems with a stated benchmark, completed without error on 8 of 10

Week 7

Grade Work, Elevations, and Site Layout & Dozer, Loader, and Scraper Operations

  • Set up a simple site layout with offset stakes, batter boards, and a benchmark, and verify a right angle using the 3-4-5 method

  • Describe dozing passes, slot dozing, and how to finish a slope to grade

  • Explain loader cycle phases, bucket loading technique, and truck-spotting for efficient loadout

  • Describe scraper cut, load, haul, dump, and return phases and the conditions that favor scraper use

  • Match each machine to the earthmoving task it performs most efficiently

Your checkpoint

A one-page machine-selection matrix mapping 10 site tasks to the best-suited machine with a one-sentence justification for each

Week 8

Dozer, Loader, and Scraper Operations & Excavator, Backhoe, and Grader Operations

  • Describe excavator trenching technique including straight-wall cutting, spoil placement, and depth control

  • Explain backhoe loading and utility-excavation technique, including stabilizer use and swing control

  • Describe grader blade functions (circle, moldboard, articulation, pitch) and how they are combined to cut, spread, and crown a roadbed

  • Integrate safety, inspection, and operational knowledge across a mixed-topic practice exam

  • Review and correct every missed item from prior weeks' quizzes and checklists

Your checkpoint

A full-length 100-question cumulative practice exam scored at 80% or higher, with a written error log of every missed question

Milestones

Week 2: Score 80% or higher on a 30-question safety and pre-use inspection quiz, and complete both walk-around checklists from memory without notes

Week 4: Correctly solve 8 of 10 soil-volume and production calculations and describe 12 hand signals from memory

Week 6: Correctly select the required protective system for all five trench scenarios and get 8 of 10 grade cut/fill problems right

Week 8: Score 80% or higher on the 100-question cumulative practice exam with every domain at or above 70%