NCCER Mobile Crane study plan
NCCER Mobile Crane · Give each week a clear focus.
8 weeks · About 6 hours per week
Mobile Crane Operation (site preparation, setup, inspection, operation, shutdown) & Load Charts and Capacity Calculations
List the five phases of a lift (site preparation, setup, inspection, operation, shutdown) and write, for each phase, the three tasks a crane operator owns
Identify every variable printed on a load chart (boom length, radius, boom angle, counterweight, outrigger configuration, parts of line) and define each in your own words
Convert between radius measured from the boom pivot and radius measured from the machine centerline, working five practice conversions
Sketch a plan view of a crane position showing swing radius, outrigger footprint, and the load path
Your checkpoint
A two-page load chart vocabulary sheet with a labeled plan-view sketch of a crane setup, self-graded against a checklist of 20 terms
Load Charts and Capacity Calculations & Mobile Crane Operation (site preparation, setup, inspection, operation, shutdown)
Read a capacity table for a given boom length and interpolate between two listed radii to estimate an in-between capacity
Apply deductions for jib, stowed attachments, and lifting accessories to a gross capacity figure to reach net capacity
Explain why the chart's structural limit and tipping limit differ and identify which governs at long radius
Describe the effect of outrigger beam extension, flotation mats, and ground bearing pressure on chart selection
Your checkpoint
Five worked capacity problems showing gross capacity, deductions, net capacity, and percent of capacity used, each with a one-line justification
Mobile Crane Operation (site preparation, setup, inspection, operation, shutdown) & Safety, Hazards and Jobsite Regulations
Write the pre-lift site inspection checklist you would actually use: ground conditions, underground utilities, slope, overhead power lines, and access roads
Calculate ground bearing pressure for a given outrigger load and mat size, and state whether a described soil condition is adequate
List the setup steps in order from arrival to ready-to-lift, including outrigger deployment, leveling, and load moment indicator checks
Identify the shutdown and securing steps after the last lift, including boom stowing and outrigger retraction
Your checkpoint
A one-page site setup and shutdown checklist with a worked ground bearing pressure calculation attached
Rigging and Load Handling & Load Charts and Capacity Calculations
Determine the weight of a load three ways (shipping papers, calculation from material density and dimensions, and a scale ticket) and compare the results
Select sling type, capacity, and hitch configuration for four described loads, accounting for sling angle and tension increase
Calculate sling tension at 60, 45, and 30 degree horizontal angles and explain the multiplier effect
Verify rigging capacity against net crane capacity and identify which of the two limits the lift
Your checkpoint
A rigging plan for four loads including weight determination method, sling selection, tension calculations, and the governing capacity limit for each
Signaling and Communication & Rigging and Load Handling
State the standard hand signals for hoist, lower, stop, boom up, boom down, swing, and emergency stop, and describe each precisely enough that a partner can perform it from your description
Explain when hand signals, voice, radio, and a bell or horn are each appropriate, and what to do when signals conflict
Define the roles of signal person, rigger, operator, and lift director and where responsibility transfers during a blind lift
Describe radio protocol for a blind lift: channel discipline, confirmation of each command, and lost-communication procedure
Your checkpoint
A written signal and communication protocol for a blind lift scenario, including a hand signal glossary and a radio call script with confirmations
Safety, Hazards and Jobsite Regulations & Signaling and Communication
Identify the top five crane hazards (power line contact, tipping, rigging failure, struck-by, crush during swing) and the control for each
State the power line approach distance rules you must follow and the steps to take if contact occurs, including what the operator must not do
Explain load moment indicator and rated capacity limiter function, their alarms, and the operator's required response to a warning
Describe the requirements for a lift plan, critical lift designation, and permit-to-work controls on a shared site
Your checkpoint
A hazard and control register of at least ten hazards with the specific control, responsible person, and warning sign for each
Mobile Crane Operation (site preparation, setup, inspection, operation, shutdown) & Safety, Hazards and Jobsite Regulations
Walk through a full pre-shift inspection of a mobile crane and list the items that would take a machine out of service
Explain the effect of wind, side loading, and boom deflection on capacity and when to stop the lift
Describe the requirements for personnel lifting, travel with a load, and pick-and-carry operations
Outline incident reporting and post-incident inspection steps after a near miss
Your checkpoint
A pre-shift inspection sheet with at least 25 items and a clear out-of-service criterion for each, plus a wind and side-load stop-work decision guide
Mobile Crane Operation (site preparation, setup, inspection, operation, shutdown) & Rigging and Load Handling & Load Charts and Capacity Calculations & Signaling and Communication & Safety, Hazards and Jobsite Regulations
Work a timed set of mixed practice questions across all five domains and score your weakest two domains
Redo every missed item from weeks 1 through 7 and write the reason for each correction
Rehearse a complete lift scenario from site survey through shutdown, narrating every decision and the chart or rule behind it
Build a one-page personal formula and rule sheet for capacity, tension, and ground bearing pressure
Your checkpoint
A full timed practice exam score report with a corrected-error log and a one-page formula sheet you can review the morning of the test
Milestones
Week 2: Solve three capacity problems from a load chart, including deductions and interpolation, at 80 percent accuracy or better without notes
Week 4: Produce a complete rigging plan for an unfamiliar load and correctly identify whether crane capacity or rigging capacity governs
Week 6: Score 75 percent or better on a self-made 40-question mixed set covering domains 1, 3, and 5
Week 8: Score 80 percent or better on a full timed mixed practice exam and have zero uncorrected items in the error log