Steady Current on the Grounding Electrode Conductor
A 2000 A, 480Y/277 V double-ended switchboard is fed by two 1000 kVA transformers with a normally open tie. During a site survey, a clamp-on ammeter on the grounding electrode conductor at the main bonding jumper reads a steady 21 A. The 400 A feeder neutral to Panel LP-2 reads 60 A. LP-2 was replaced by a contractor last year and its neutral bar has a green bonding screw installed. The water service bond reads 6 A. Phase currents at the main are A = 620 A, B = 700 A, C = 660 A.
1. Is the 21 A on the grounding electrode conductor normal? What does it indicate?
Read the worked answer
No. Under normal, fault-free conditions the grounding electrode conductor and the main bonding jumper carry essentially no steady current. They are not load-carrying conductors. Steady current there means one of two things:
- A second neutral-to-ground bond downstream, which creates a parallel return path for neutral (unbalance) current - the neutral current divides between the intended neutral conductor and the grounding/bonding path: feeder EGC, panel enclosure, conduit, building steel, water pipe, back through the GEC. This is objectionable current, prohibited by NEC 250.6.
- An actual ground fault or equipment leakage returning through the grounding system.
The green bonding screw in LP-2 is the prime suspect: a subpanel fed by a 4-wire feeder must have a floating neutral bar and a separate equipment grounding terminal. Bonding it there puts a second neutral-ground connection downstream of the service point.
Supporting arithmetic: the 21 A on the GEC and the 6 A on the water bond are consistent with a divided neutral return, not a single large fault. A true ground fault of that magnitude on a 2000 A service would normally have operated protection or shown up as a residual imbalance.
2. Design a measurement sequence that confirms the path and separates objectionable current from a ground fault.
Read the worked answer
Confirm the parallel path:
- Measure current on the LP-2 feeder neutral, the LP-2 feeder EGC, and the conduit or raceway serving it. If EGC current plus neutral current equals the load unbalance, the return is splitting as expected.
- Temporarily open the LP-2 feeder (with production coordination) and re-read the GEC. If the GEC current drops to near zero, the LP-2 bond is the source. Restore service and confirm the current returns.
- Clamp the grounding electrode conductor at each electrode (water, ground rod, building steel) to see which path is carrying what.
Separate objectionable current from a fault:
- Use a three-phase power meter or a clamp set to read all four conductors simultaneously and compute the residual (Ia + Ib + Ic + In, vector). A residual near zero means the neutral current is accounted for and the grounding current is objectionable current. A residual equal to the grounding current means current is leaving the system through ground - a fault, and it needs to be located before anything else.
- Measure phase-to-ground voltages at the main and at LP-2. Elevated or unequal phase-to-ground voltages point to a shifted neutral and a grounding-path problem, not a bolted fault.
- Check for a coincident neutral-to-ground voltage at LP-2; a few volts of neutral-to-ground drop is normal, zero volts across a bonded subpanel neutral is not.
Document all readings with the load condition at the time; these currents move with load.
3. State the corrective actions and the hazards of leaving the condition in place.
Read the worked answer
Corrective actions:
- De-energize LP-2, remove the green bonding screw, and verify the neutral bar is isolated from the enclosure and from the equipment grounding terminal. Re-torque and re-energize.
- Survey every subpanel and downstream enclosure on both switchboard sections for the same error - this is rarely a single occurrence.
- For any separately derived system (generator, dry-type transformer feeding a panel), confirm the bonding jumper is installed at the source and only there.
- Re-measure the GEC, water bond, and feeder EGCs after correction. Steady current should be essentially zero.
- Re-verify that the grounding electrode system itself is intact and is not being used as a conductor.
Hazards of leaving it:
- Shock. Equipment enclosures, conduit, and water piping sit at a potential above earth whenever neutral current flows through them. The touch voltage is small per ampere but real, and it appears on surfaces people touch routinely.
- Fire and overheating. Loose conduit couplings, bonding jumpers, and water-pipe fittings are not designed for continuous current; they heat, arc, and corrode. A failing connection in the grounding path can open the fault return path entirely.
- Nuisance tripping. GFCI and ground-fault protection see current returning on paths it does not expect - nuisance trips, or worse, a blinded sensor.
- Defeated protection. A parallel neutral path can carry enough fault current to mask a ground fault, or to make the equipment grounding conductor share the load and no longer be a reliable low-impedance return during a real fault.
- Corrosion of buried grounding electrodes and water piping from continuous DC-ish leakage, degrading the electrode system over time.