NRCA Modified Bitumen study materials
NRCA Modified Bitumen study resources

NRCA Modified Bitumen study plan

NRCA Modified Bitumen · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Modified Bitumen Materials and Manufacturing & Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered)

  • Explain how SBS and APP modifiers differ in behavior, softening point, and low-temperature flexibility, and state which application methods suit each

  • Identify the layers of a modified bitumen sheet (carrier, coating, granule surfacing, selvedge, release film) and describe the function of each

  • Compare polyester, fiberglass, and composite carriers on tear strength, elongation, and dimensional stability

  • Trace the manufacturing sequence from coating tank through calendar rolls to finished roll, and explain how thickness and weight tolerances are controlled

  • List the ASTM test methods used for granule adhesion, tensile strength, and low-temperature flexibility, and state what each result tells an installer

Your checkpoint

One-page comparison table of SBS vs APP and polyester vs fiberglass vs composite, with at least six attributes per column and the applicable ASTM designation cited for each attribute

Week 2

Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered) & Roof Deck and Substrate Preparation

  • Describe the four membrane application methods (torch, hot asphalt, cold adhesive, self-adhered) and list the substrate and weather conditions each requires

  • Explain how deck type (steel, structural concrete, wood, lightweight insulating concrete, cementitious wood fiber) dictates substrate board selection and fastening pattern

  • Calculate the number of fasteners and plates per square for a given board layout and wind-uplift requirement

  • Identify acceptable substrate moisture and surface preparation steps before priming or adhering

  • Sequence the installation of vapor retarder, insulation, cover board, and base sheet, and state which layers must be mechanically attached versus adhered

Your checkpoint

A written substrate-to-method decision matrix covering five deck types and all four application methods, with the fastener or adhesive requirement stated for each cell

Week 3

Base Sheet and Ply Sheet Installation & Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered)

  • State the standard side-lap and end-lap dimensions for base sheets and ply sheets and explain how slope changes the end-lap requirement

  • Demonstrate correct ply orientation and offset of end laps so no four corners meet at one point

  • Describe how to set a base sheet in hot asphalt, including mopping rate, asphalt temperature range, and evocation of the asphalt bleed-out at the lap

  • Explain the difference between a mechanically attached base sheet and a fully adhered base sheet, and when each is specified

  • Walk through the cold-adhesive base sheet process, including adhesive coverage rate, open time, and lap sealing

Your checkpoint

A hand-drawn or written lap layout for a 40 ft by 60 ft roof at 1/4 in per ft slope showing every sheet, side lap, end lap, and stagger, with a written count of total rolls required

Week 4

Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered) & Flashing, Terminations, and Penetration Details

  • Describe torch application technique for cap sheet, including flame angle, distance, travel speed, and how to judge when the coating is properly fluxed at the lap

  • Explain how to torch a side lap and an end lap without scorching the granule surface or overheating the carrier

  • Install a base flashing, a cap flashing, and a counterflashing detail in sequence, stating the lap heights and fastening intervals at each stage

  • Detail a pipe boot, a drain, and a scupper penetration using the correct reinforcing ply and stripping technique

  • State the requirements for terminations at a wall, a curb, and a gravel stop, including termination bar spacing and sealant placement

Your checkpoint

A written detail package of four flashing and penetration details (wall base, curb, pipe boot, drain) with labeled layers, lap dimensions, and fastening spacing for each

Week 5

Safety, Fire Prevention, and Torch-Applied Hazards & Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered)

  • List the PPE required for torch work and for hot asphalt work, and explain why each item is needed

  • Describe the fire watch procedure before, during, and after torch application, including the required post-work monitoring interval

  • Identify the common ignition sources on a roof (solvent adhesives, insulation facers, dust, debris in drains) and the control for each

  • Explain how to set up a torch assembly, check for leaks, and shut down safely, including cylinder storage and transport rules

  • State the emergency response steps for a small roofing fire and for a propane leak, and describe how to protect adjacent combustibles and openings

Your checkpoint

A one-page pre-task safety checklist for a torch-applied cap sheet job that a crew lead could actually use, covering equipment inspection, fire watch, combustibles, and emergency contacts

Week 6

Flashing, Terminations, and Penetration Details & Base Sheet and Ply Sheet Installation

  • Explain how to install a self-adhered base sheet and cap sheet at a wall flashing and at a penetration, including primer use and roll pressure

  • Describe how to strip in a penetration over a completed membrane without compromising the existing plies

  • Detail expansion joint, parapet, and roof-to-wall transition details and state where a slip sheet or a movement joint is required

  • Compare the flashing details required for torch, hot asphalt, cold adhesive, and self-adhered systems and note where they diverge

  • Explain how to terminate a membrane at a reglet and at a termination bar, and state the sealant and fastener requirements for each

Your checkpoint

A side-by-side comparison of the same wall flashing detail executed in all four application methods, with the material, lap, and fastening differences called out

Week 7

Inspection, Defects, Repairs, and Code Compliance & Safety, Fire Prevention, and Torch-Applied Hazards

  • List the common defects of modified bitumen roofs (wrinkles, fishmouths, blisters, bare spots, inadequate lap, ridging, ponding) and state the cause and repair for each

  • Describe how to perform a seam probe and a visual inspection, and what constitutes a failing lap

  • Explain how to prepare and patch a blister, a puncture, and a failed lap so the repair outlasts the surrounding membrane

  • State the code and standard requirements for fire classification, wind uplift, slope, and drainage that apply to a modified bitumen roof

  • Describe how to document an inspection with photographs, a roof plan, and a written deficiency log

Your checkpoint

A defect identification and repair sheet covering at least eight defects, each with cause, visual signature, repair method, and the code or standard reference that applies

Week 8

Modified Bitumen Materials and Manufacturing & Roof Deck and Substrate Preparation & Base Sheet and Ply Sheet Installation & Membrane Application Methods (Torch, Hot Asphalt, Cold Adhesive, Self-Adhered) & Flashing, Terminations, and Penetration Details & Safety, Fire Prevention, and Torch-Applied Hazards & Inspection, Defects, Repairs, and Code Compliance

  • Complete two full-length timed practice exams and score each by domain to find remaining weak areas

  • Re-drill the two lowest-scoring domains with targeted review and rewritten notes

  • Recite from memory the lap dimensions, asphalt temperature range, termination bar spacing, and fire watch interval

  • Rehearse the four application methods aloud, explaining each as if instructing an apprentice

  • Review all previously written deliverables and correct any errors found

Your checkpoint

A scored practice exam report with a per-domain breakdown and a written list of the five facts or procedures still needing review before test day

Milestones

Week 2: Can state the substrate and weather requirements for all four application methods and select the right method for five given deck scenarios without notes

Week 4: Can draw a complete lap layout and a wall flashing detail from memory, with correct lap dimensions and fastening spacing

Week 6: Can explain how the same flashing detail changes across torch, hot asphalt, cold adhesive, and self-adhered systems

Week 7: Scores at least 80 percent on a mixed defect-identification and code-compliance quiz

Week 8: Scores at least 85 percent on two consecutive full-length practice exams with no domain below 75 percent