MITO Light Auto L4 study materials
MITO Light Auto L4 study resources

MITO Light Auto L4 key terms

MITO Light Auto L4 · Get comfortable with the vocabulary.

Four-stroke cycle

The sequence of intake, compression, power and exhaust strokes that a piston completes in two crankshaft revolutions. Almost all light vehicle petrol and diesel engines operate on this principle.

Related: Compression ratio, Camshaft
Compression ratio

The ratio of the cylinder volume when the piston is at bottom dead centre to the volume when it is at top dead centre. Higher ratios improve efficiency but demand higher-octane petrol.

Related: Four-stroke cycle, Turbocharger
Camshaft

A shaft carrying egg-shaped lobes that push valves open and let them close in step with the crankshaft. It is driven by a timing belt, chain or gears.

Related: Timing belt, Four-stroke cycle
Timing belt

A toothed belt that keeps the camshaft and crankshaft rotating in sync. On interference engines, a snapped belt lets pistons hit valves, causing expensive damage.

Related: Camshaft
Turbocharger

A turbine turned by exhaust gas drives a compressor that pushes extra air into the engine, raising power. Boost is limited by a wastegate or variable vanes.

Related: Compression ratio, Diesel particulate filter (DPF)
Exhaust gas recirculation (EGR)

A system that sends a measured portion of exhaust gas back into the intake. This lowers combustion temperature and reduces oxides of nitrogen, but can cause carbon build-up.

Related: Diesel particulate filter (DPF), Engine control unit (ECU)
Diesel particulate filter (DPF)

A filter in the exhaust of a diesel that traps soot. It periodically burns off the collected carbon at high temperature, a process called regeneration, often triggered automatically by the engine management system.

Related: Exhaust gas recirculation (EGR), Scan tool
Clutch

A friction assembly between the engine and a manual gearbox. Pressing the pedal releases clamping force so the driver can change gear or pull away smoothly.

Related: Torque converter, Differential
Torque converter

A fluid coupling used in automatic transmissions. It multiplies engine torque at low road speed and slips enough to let the car stop in gear without stalling.

Related: Clutch, Differential
Differential

A gear set that divides drive between two wheels while allowing them to turn at different speeds, which is essential when the vehicle corners.

Related: Constant velocity (CV) joint, Torque converter
Constant velocity (CV) joint

A joint at each end of a driveshaft that keeps transmitting power smoothly while the shaft moves through changing angles, typical of front-wheel-drive cars.

Related: Differential
Battery

A rechargeable lead-acid or absorbed glass mat unit that stores electrical energy, supplies current for starting and powers electronics when the engine is off.

Related: Alternator, Starter motor
Alternator

A belt-driven generator that produces alternating current, rectifies it to direct current, and charges the battery while running the vehicle's electrical loads.

Related: Battery, Voltage drop test
Starter motor

A heavy-duty electric motor that engages the flywheel ring gear and cranks the engine until it starts and runs under its own power.

Related: Battery, Alternator
CAN bus

A twisted-pair network that lets electronic control units exchange data quickly. It reduces wiring and allows scan tools to read multiple systems.

Related: Engine control unit (ECU), Scan tool
Engine control unit (ECU)

The computer that reads sensor inputs and controls fuel delivery, ignition timing and emissions devices so the engine runs efficiently and stays within legal limits.

Related: CAN bus, Scan tool
Voltage drop test

A measurement of the voltage lost across a cable, connector or switch while current is flowing. More than about 0.5 V on a main circuit indicates excessive resistance.

Related: Multimeter, Battery
High-voltage system

The traction circuit in a hybrid or electric vehicle, often 200 to 800 volts DC. It requires insulated tools, rated gloves and specific training before any work.

Related: Personal protective equipment (PPE)
Rack and pinion steering

A steering layout in which a small gear on the steering column turns a toothed rack, moving the track rods left or right.

Related: Electric power steering (EPS), Wheel alignment
Electric power steering (EPS)

Steering assistance provided by an electric motor controlled by sensors and a module. It removes the hydraulic pump, hoses and fluid, saving weight and fuel.

Related: Rack and pinion steering, Wheel alignment
Wheel alignment

Adjusting camber, caster and toe so the wheels sit correctly relative to the vehicle and road. Correct alignment prevents rapid tyre wear and improves handling.

Related: Camber, Toe
Camber

The tilt of a wheel from vertical when viewed from the front. Negative camber leans the top inward; too much either way wears the tyre unevenly.

Related: Wheel alignment, Toe
Toe

How much the front of a pair of wheels points in or out compared with the rear. Wrong toe scrubs the tyres and can make the steering feel vague.

Related: Camber, Wheel alignment
MacPherson strut

A suspension unit that combines a coil spring and damper in one assembly. The strut also forms an upper locating link for the wheel.

Related: Wheel alignment, Camber
Anti-lock braking system (ABS)

A system that releases and reapplies brake pressure many times a second to stop wheels locking, so the driver can still steer while braking hard.

Related: Brake fluid, Scan tool
Brake fluid

A glycol-based or silicone hydraulic fluid that carries pedal pressure to the brakes. It absorbs moisture over time and must be replaced at the specified interval.

Related: Anti-lock braking system (ABS)
Torque wrench

A wrench that signals, by click, beep or display, when the set tightening torque is reached. It must be stored at its lowest setting and calibrated regularly.

Related: Micrometer, Vernier caliper
Micrometer

A precision tool with a calibrated screw that measures thickness or diameter, usually to 0.01 mm. It is used for brake discs, shafts and bearing journals.

Related: Vernier caliper, Torque wrench
Vernier caliper

A sliding measuring tool that reads outside, inside and depth dimensions, typically to 0.02 mm. It is checked against zero before use.

Related: Micrometer, Feeler gauge
Feeler gauge

A set of thin metal blades of known thickness used to measure small gaps, such as valve clearances, spark plug gaps and piston ring end gaps.

Related: Vernier caliper, Micrometer
Scan tool

A device that connects to the diagnostic socket to read fault codes, display live sensor data and command actuators on electronic control systems.

Related: Multimeter, Engine control unit (ECU)
Multimeter

An instrument that measures voltage, resistance and current. It is used to check batteries, circuits, sensors and continuity during diagnosis.

Related: Scan tool, Voltage drop test
Personal protective equipment (PPE)

Safety glasses, gloves, hearing protection, boots and other items worn to reduce injury. Both employer and worker are responsible for making sure it is used.

Related: Hazard identification, Lockout/tagout
Lockout/tagout

An isolation procedure where energy sources are switched off, locked and tagged so equipment cannot be started while someone is working on it.

Related: Hazard identification, Personal protective equipment (PPE)
Hazard identification

The process of spotting anything that could cause harm, judging how serious the risk is, and putting controls in place before work starts.

Related: Personal protective equipment (PPE), Lockout/tagout
Jack stand

An adjustable rigid support placed under the vehicle after it is lifted. It holds the load safely and must never be replaced by a hydraulic jack alone.

Related: Hazard identification
Safety data sheet (SDS)

A document listing a chemical's hazards, safe handling, first aid and disposal. It must be available to anyone using the product at work.

Related: Hazard identification, Personal protective equipment (PPE)