OSHA 511 study materials
OSHA 511 study resources

OSHA 511 case studies

OSHA 511 · Put your knowledge to work in context.

OSHA 511 - Occupational Safety and Health Standards for General Industry is a training course delivered through the OSHA Training Institute (OTI) Education Center network. The OSHA website notes that "The OSHA Training Institute Education Centers deliver training for you," and the OTI Education Center pages carry the searchable course schedule and center locator used to enroll. The OSHA 511 case studies are 5 cases and about 4,881 words.

1

The Back Injury That Grew: Recordability, Temporary Workers, and the Annual Summary

Ridgeway Metalworks stamps brackets in a 65-employee plant. On Tuesday, September 8, press operator Marcus reports mid-back pain after manually lifting a 60-pound steel billet.

876 words, about 4 min
2

Mezzanine, Fixed Ladder, and a 40-Foot-Wide Roof

At a beverage distributor, a mezzanine office sits 12 feet above a concrete warehouse floor and is reached by an open stairway. The mezzanine's open edge is guarded by a single top rail at 36 inches with no midrail, and the guardrail stops 14 inches short of the stair opening.

970 words, about 5 min
3

Energized 480-Volt Troubleshooting With the Wrong Gloves

At a food plant, a 480-volt motor control center feeds three packaging lines. During a fault, the plant manager tells Dwayne, a maintenance electrician the company has "qualified" in writing, to check voltage on the line side of the feeder disconnect while the lines stay energized, because a shutdown would cost about $40,000 an hour.

999 words, about 5 min
4

Jam Clearing, a Foot Switch, and a Contractor's Tag

At a carton plant, the case packer jams six to eight times per shift. Operators clear jams by reaching through an 8-inch by 10-inch opening in the machine's side panel - there is no interlock - to pull out crushed cartons while the machine is energized.

1,014 words, about 5 min
5

Squeeze Bottles, a Locked SDS Binder, and Optional Respirators

At a 12-employee auto body shop, technicians pour lacquer thinner and a 2K urethane primer from labeled 5-gallon drums into unlabeled plastic squeeze bottles. One thinner bottle is left on a bench overnight and used the next morning by a different technician.

1,022 words, about 5 min