PE Industrial study materials
PE Industrial study resources

PE Industrial study plan

PE Industrial · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Basic Engineering Practice & Probability and Statistics

  • Solve unit-conversion, dimensional-analysis, and material- and energy-balance problems until 20 consecutive items are correct

  • Compute mean, median, mode, range, variance, and standard deviation by hand and in a spreadsheet for three raw data sets

  • Match the normal, binomial, Poisson, and exponential distributions to 15 word problems and justify each selection in writing

  • Detect outliers with the 1.5×IQR rule and read normal probability plots to judge normality

Your checkpoint

A one-page formula sheet for Domains 1 and 3 plus a timed 25-question quiz scored at 80% or better, with every miss reworked

Week 2

Probability and Statistics & Modeling and Optimization

  • Construct 90% and 95% confidence intervals for means and proportions across five data sets

  • Run one-sample, two-sample, and paired t-tests plus a chi-square goodness-of-fit test, reporting test statistic, p-value, and decision

  • Analyze one-factor and two-factor experiments with ANOVA, reporting sums of squares, F-statistics, and p-values

  • Formulate linear programming models (decision variables, objective function, constraints) for three word problems and solve them graphically and with a solver

  • Interpret shadow prices, reduced costs, and binding constraints from solver output

Your checkpoint

A worked packet containing 2 complete ANOVA analyses and 3 LP formulations, each verified against solver output and hand-checked at a corner point

Week 3

Engineering Economics & Modeling and Optimization

  • Compute present worth, annual worth, future worth, payback period, and internal rate of return for 10 cash-flow scenarios

  • Compare mutually exclusive alternatives using net present value, incremental rate-of-return, and benefit-cost ratio, and state which method governs

  • Build depreciation schedules and replacement analyses, and solve break-even problems with fixed and variable cost splits

  • Estimate waiting times and utilization with M/M/1 and M/M/s queuing formulas and compare against a simple manual simulation

  • Solve a transportation model, an assignment model, and a critical-path network with earliest/latest start and slack

Your checkpoint

A spreadsheet workbook holding 10 economics problems and 4 optimization models, each reconciled to a hand calculation or a written sanity check

Week 4

Manufacturing Processes & Production Planning and Scheduling

  • Classify and select casting, forming, machining, joining, and additive processes for 15 part descriptions based on material, tolerance, and volume

  • Calculate cutting speed, feed, depth of cut, material removal rate, and cycle time for turning and milling operations

  • Build a bill of materials and perform a three-level MRP explosion with lead times, on-hand inventory, and lot-sizing rules

  • Produce forward and backward CPM schedules and compute slack and the critical path for two project networks

  • Compare push versus pull and MRP versus kanban logic in a written summary of when each applies

Your checkpoint

A closed-book 40-question practice test covering Domains 1 through 6, scored at 70% or above, with every missed item reworked in writing

Week 5

Production Planning and Scheduling & Quality Engineering

  • Apply EOQ, EPQ, safety stock, reorder point, and service-level formulas to 12 inventory problems

  • Evaluate SPT, EDD, and critical-ratio sequencing rules on a job shop and compare average flow time, lateness, and tardiness

  • Construct and interpret x-bar and R, p, c, and individuals control charts, and separate common from special cause variation

  • Calculate Cp and Cpk against specification limits and state whether a process is centered and capable

  • Distinguish Type I and Type II error and compute operating-characteristic and average-run-length values for a sampling plan

Your checkpoint

A control-chart portfolio of 5 hand-plotted charts, each annotated with the rule triggered, the interpretation, and the recommended action

Week 6

Facility Planning and Materials Handling & Supply Chain and Logistics

  • Construct from-to charts and load-distance scores to compare at least three layout alternatives for a 10-department facility

  • Balance an assembly line by computing cycle time, theoretical minimum workstations, and line efficiency for two precedence diagrams

  • Select materials-handling equipment and size aisles, racking, and storage capacity for a given throughput and unit-load profile

  • Compute order quantity, safety stock, fill rate, and total landed cost in a multi-echelon distribution example

  • Classify inventory with ABC analysis and match transportation modes to cost and service requirements

Your checkpoint

A written layout proposal for a 10-department facility including a from-to chart, load-distance comparison of 3 alternatives, and a 250-word justification of the selected layout

Week 7

Work Design and Ergonomics & Safety, Health, and Environment

  • Conduct a time study: compute observed time, performance rating, allowances, normal time, standard time, and required sample size

  • Apply work sampling and a predetermined motion time system to estimate labor requirements and set a labor standard

  • Apply the NIOSH lifting equation and a posture-screening checklist to evaluate 5 manual lifting and repetitive tasks

  • Compute noise time-weighted average, assess ventilation and machine-guarding needs, and identify OSHA recordkeeping and hazard-communication obligations

  • Prioritize corrective actions using a risk matrix of severity and probability

Your checkpoint

A simulated workstation audit reporting a calculated standard time, a lifting index, and 3 prioritized corrective actions with owners and target dates

Week 8

Basic Engineering Practice & Engineering Economics & Probability and Statistics & Modeling and Optimization & Manufacturing Processes & Production Planning and Scheduling & Facility Planning and Materials Handling & Quality Engineering & Work Design and Ergonomics & Supply Chain and Logistics & Safety, Health, and Environment

  • Complete two full-length timed practice exams and score 75% or better overall with no domain below 60%

  • Rewrite condensed formula and concept sheets for all 11 domains from memory, then correct them against source notes

  • Rework every entry in the error log until each item has been solved correctly twice without notes

  • Rehearse exam-day pacing across two timed 60-question sessions at roughly 1.8 minutes per question

Your checkpoint

A closed error log with zero unresolved items plus a final formula packet of one page per domain

Milestones

Week 2: Score 75% or better on a self-made 30-question test of Domains 1, 3, and 4, and submit the confidence-interval and ANOVA packet for self-review

Week 4: Score 70% or better on the closed-book 40-question Domains 1 through 6 test, with all misses reworked in writing

Week 6: Submit the layout proposal and control-chart portfolio, and confirm all 11 domains have been studied at least once

Week 8: Score 75% or better on two full-length practice exams with no domain below 60%, and close the error log