PE Industrial study plan
PE Industrial · Give each week a clear focus.
8 weeks · About 7 hours per week
Basic Engineering Practice & Probability and Statistics
Solve unit-conversion, dimensional-analysis, and material- and energy-balance problems until 20 consecutive items are correct
Compute mean, median, mode, range, variance, and standard deviation by hand and in a spreadsheet for three raw data sets
Match the normal, binomial, Poisson, and exponential distributions to 15 word problems and justify each selection in writing
Detect outliers with the 1.5×IQR rule and read normal probability plots to judge normality
Your checkpoint
A one-page formula sheet for Domains 1 and 3 plus a timed 25-question quiz scored at 80% or better, with every miss reworked
Probability and Statistics & Modeling and Optimization
Construct 90% and 95% confidence intervals for means and proportions across five data sets
Run one-sample, two-sample, and paired t-tests plus a chi-square goodness-of-fit test, reporting test statistic, p-value, and decision
Analyze one-factor and two-factor experiments with ANOVA, reporting sums of squares, F-statistics, and p-values
Formulate linear programming models (decision variables, objective function, constraints) for three word problems and solve them graphically and with a solver
Interpret shadow prices, reduced costs, and binding constraints from solver output
Your checkpoint
A worked packet containing 2 complete ANOVA analyses and 3 LP formulations, each verified against solver output and hand-checked at a corner point
Engineering Economics & Modeling and Optimization
Compute present worth, annual worth, future worth, payback period, and internal rate of return for 10 cash-flow scenarios
Compare mutually exclusive alternatives using net present value, incremental rate-of-return, and benefit-cost ratio, and state which method governs
Build depreciation schedules and replacement analyses, and solve break-even problems with fixed and variable cost splits
Estimate waiting times and utilization with M/M/1 and M/M/s queuing formulas and compare against a simple manual simulation
Solve a transportation model, an assignment model, and a critical-path network with earliest/latest start and slack
Your checkpoint
A spreadsheet workbook holding 10 economics problems and 4 optimization models, each reconciled to a hand calculation or a written sanity check
Manufacturing Processes & Production Planning and Scheduling
Classify and select casting, forming, machining, joining, and additive processes for 15 part descriptions based on material, tolerance, and volume
Calculate cutting speed, feed, depth of cut, material removal rate, and cycle time for turning and milling operations
Build a bill of materials and perform a three-level MRP explosion with lead times, on-hand inventory, and lot-sizing rules
Produce forward and backward CPM schedules and compute slack and the critical path for two project networks
Compare push versus pull and MRP versus kanban logic in a written summary of when each applies
Your checkpoint
A closed-book 40-question practice test covering Domains 1 through 6, scored at 70% or above, with every missed item reworked in writing
Production Planning and Scheduling & Quality Engineering
Apply EOQ, EPQ, safety stock, reorder point, and service-level formulas to 12 inventory problems
Evaluate SPT, EDD, and critical-ratio sequencing rules on a job shop and compare average flow time, lateness, and tardiness
Construct and interpret x-bar and R, p, c, and individuals control charts, and separate common from special cause variation
Calculate Cp and Cpk against specification limits and state whether a process is centered and capable
Distinguish Type I and Type II error and compute operating-characteristic and average-run-length values for a sampling plan
Your checkpoint
A control-chart portfolio of 5 hand-plotted charts, each annotated with the rule triggered, the interpretation, and the recommended action
Facility Planning and Materials Handling & Supply Chain and Logistics
Construct from-to charts and load-distance scores to compare at least three layout alternatives for a 10-department facility
Balance an assembly line by computing cycle time, theoretical minimum workstations, and line efficiency for two precedence diagrams
Select materials-handling equipment and size aisles, racking, and storage capacity for a given throughput and unit-load profile
Compute order quantity, safety stock, fill rate, and total landed cost in a multi-echelon distribution example
Classify inventory with ABC analysis and match transportation modes to cost and service requirements
Your checkpoint
A written layout proposal for a 10-department facility including a from-to chart, load-distance comparison of 3 alternatives, and a 250-word justification of the selected layout
Work Design and Ergonomics & Safety, Health, and Environment
Conduct a time study: compute observed time, performance rating, allowances, normal time, standard time, and required sample size
Apply work sampling and a predetermined motion time system to estimate labor requirements and set a labor standard
Apply the NIOSH lifting equation and a posture-screening checklist to evaluate 5 manual lifting and repetitive tasks
Compute noise time-weighted average, assess ventilation and machine-guarding needs, and identify OSHA recordkeeping and hazard-communication obligations
Prioritize corrective actions using a risk matrix of severity and probability
Your checkpoint
A simulated workstation audit reporting a calculated standard time, a lifting index, and 3 prioritized corrective actions with owners and target dates
Basic Engineering Practice & Engineering Economics & Probability and Statistics & Modeling and Optimization & Manufacturing Processes & Production Planning and Scheduling & Facility Planning and Materials Handling & Quality Engineering & Work Design and Ergonomics & Supply Chain and Logistics & Safety, Health, and Environment
Complete two full-length timed practice exams and score 75% or better overall with no domain below 60%
Rewrite condensed formula and concept sheets for all 11 domains from memory, then correct them against source notes
Rework every entry in the error log until each item has been solved correctly twice without notes
Rehearse exam-day pacing across two timed 60-question sessions at roughly 1.8 minutes per question
Your checkpoint
A closed error log with zero unresolved items plus a final formula packet of one page per domain
Milestones
Week 2: Score 75% or better on a self-made 30-question test of Domains 1, 3, and 4, and submit the confidence-interval and ANOVA packet for self-review
Week 4: Score 70% or better on the closed-book 40-question Domains 1 through 6 test, with all misses reworked in writing
Week 6: Submit the layout proposal and control-chart portfolio, and confirm all 11 domains have been studied at least once
Week 8: Score 75% or better on two full-length practice exams with no domain below 60%, and close the error log