RETA CIRO study plan
RETA CIRO · Give each week a clear focus.
8 weeks · About 7 hours per week
Industrial Refrigeration I
Define pressure, temperature, heat, and latent/sensible heat in your own words and give one plant example of each
Convert between psig and psia and look up ammonia saturation temperatures for at least ten pressures without a chart error
Sketch the four basic stages of the refrigeration cycle and label the state of the refrigerant entering and leaving each component
Identify the function of the compressor, condenser, expansion device, and evaporator and state what happens to pressure and enthalpy across each
Your checkpoint
Hand-drawn pressure-enthalpy diagram of a single-stage ammonia cycle with all state points labeled, plus a 10-item psig/psia and saturation-temperature conversion worksheet scored at 90% or better
Industrial Refrigeration I & Industrial Refrigeration II (Systems)
Compare reciprocating, screw, and rotary vane compressors on capacity control method and typical industrial application
Explain the purpose of the intercooler, oil separator, receiver, accumulator, and purger and state where each sits in the flow path
Trace refrigerant flow through a two-stage compression system from evaporator back to evaporator, naming every vessel and valve in order
Describe how compressor capacity is reduced and what happens to suction and discharge pressures when it is
Your checkpoint
A fully labeled two-stage system flow diagram with a written walk-through of refrigerant path and a one-page comparison of compressor types
Industrial Refrigeration II (Systems)
Distinguish direct-expansion, gravity-flooded, and pumped-recirculated feed methods by refrigerant charge, coil performance, and common use case
Describe the sequence and purpose of hot-gas, water, and electric defrost and state which is used in which application
Explain how evaporative condensers reject heat and list the water-treatment and freeze-protection checks they require
Describe the operating role of high-side floats, low-side floats, hand expansion valves, and thermostatic expansion valves in an industrial plant
Your checkpoint
A three-column comparison table of liquid-feed methods judged against coil performance, refrigerant charge, and maintenance burden, with a one-paragraph recommendation for a freezer application
Industrial Refrigeration IV (Plant Operation and Safety)
List the PPE required for ammonia work and state the exposure threshold at which you must evacuate versus wear respiratory protection
Sequence the response to an ammonia release from detection through notification, isolation, evacuation, and re-entry
Apply lockout/tagout and permit-to-work steps to a pump repair scenario, naming each energy source to be isolated
Write the normal startup and normal shutdown sequence for a compressor and state the readings you verify at each step
Identify the logs, rounds, and recordkeeping items an operator is responsible for during a shift
Your checkpoint
A written ammonia-release response checklist and a compressor startup/shutdown sequence card, self-quizzed with a 20-question set at 80% or higher
Industrial Refrigeration IV (Plant Operation and Safety) & Basic Electricity I
Describe safe handling of oil draining, hot work, and confined-space entry in a machinery room and name the permit each requires
Solve Ohm's law problems for voltage, current, and resistance and apply them to a motor circuit
Calculate total resistance and current in series and parallel circuits and explain why parallel is used for plant loads
Demonstrate correct use of a multimeter to measure voltage, current, and resistance, including where the meter is placed in each case
Your checkpoint
A worked problem set of 15 Ohm's law and series/parallel calculations with a one-page summary of the safety permits required for three plant tasks
Basic Electricity I & Basic Electricity II (Ladder Diagrams)
Read common electrical symbols for contacts, coils, switches, overloads, and timers and match each to its ladder-diagram symbol
Trace a motor starter circuit from control transformer through stop, start, seal-in contact, and overload to the coil
Explain the difference between a line and a control circuit and state the typical control voltage and where it comes from
Troubleshoot a non-starting motor by listing the test points to check in order, from power supply to coil
Your checkpoint
Hand-drawn ladder diagram of a start/stop station with seal-in and overload protection, plus a numbered troubleshooting checklist for a motor that will not start
Basic Electricity II (Ladder Diagrams) & Industrial Refrigeration I
Draw a ladder diagram for a pump-down or defrost control cycle and explain each rung in one sentence
Diagnose three given control-circuit faults by describing the symptom and the test that isolates the cause
Re-derive the refrigeration cycle from memory and connect each safety control to the part of the cycle it protects
Explain how a high-pressure cutout, low-pressure cutout, and oil-pressure safety switch each act on the compressor control circuit
Your checkpoint
Two original ladder diagrams (pump-down and defrost) with a written explanation of every rung and a fault-isolation table for three scenarios
Industrial Refrigeration I & Industrial Refrigeration II (Systems) & Industrial Refrigeration IV (Plant Operation and Safety) & Basic Electricity I & Basic Electricity II (Ladder Diagrams)
Complete a timed 60-question mixed practice set covering all five domains and review every missed item to root cause
Re-state the key formulas, safety thresholds, and control sequences from memory in a single reference sheet
Re-work the weakest two topics identified by practice scores until you can explain them aloud without notes
Walk through a full plant scenario from startup to a simulated alarm and justify each operator action
Your checkpoint
A one-page personal formula and safety reference sheet written from memory, plus a practice exam log showing 80% or higher overall and no domain below 70%
Milestones
Week 2: Draw the two-stage system flow diagram from blank paper in under 15 minutes with all vessels and valves correctly placed
Week 4: Pass a 20-question safety and plant-operation quiz at 80% or higher and recite the ammonia release response sequence aloud without notes
Week 6: Trace a start/stop ladder circuit and name every component and its function within 10 minutes with no reference material
Week 8: Score 80% or higher on the timed 60-question mixed practice set, with every domain at or above 70%