C&G 2922-34 Solar PV study plan
C&G 2922-34 Solar PV · Give each week a clear focus.
8 weeks · About 7 hours per week
Health, safety and regulatory requirements for small scale solar PV
Outline the statutory and regulatory framework that governs small-scale solar PV work, naming the roles of the enforcing authorities and the place of BS 7671, building regulations and industry installation standards
Explain why a PV array cannot be proven dead from the AC isolator, and apply the full safe isolation sequence including DC string isolation, proving dead and lock-off
Identify the principal hazards of domestic PV work - falls from height, fragile roof surfaces, manual handling, asbestos-containing materials, arc flash and live DC working - and select control measures using the hierarchy of risk control
Specify the warning notices, labels and schematic documentation a completed PV installation must carry and state where each is fixed
Your checkpoint
A one-page risk assessment and method statement for a 12-module pitched-roof domestic install, with every identified hazard mapped to at least one control measure
Health, safety and regulatory requirements for small scale solar PV & Site survey, system design and component selection
Describe emergency procedures and first-aid considerations specific to DC arcs, electric shock and roof rescue
Summarise the DNO connection application process and list the technical information a DNO requires before energising a grid-connected PV system
Build a desk-based site survey checklist covering roof covering and condition, orientation, pitch, shading, cable route, earthing arrangement, meter position and consumer unit spare capacity
Calculate usable roof area and maximum module count from given roof dimensions, module dimensions and required maintenance/clearance gaps
Your checkpoint
A completed site survey record for a described two-storey property, with a dimensioned roof sketch showing module layout and a stated maximum array size
Site survey, system design and component selection
Perform string sizing calculations: check cold-condition open-circuit voltage against inverter maximum DC input and the MPPT window, and check short-circuit current against inverter limits
Select an inverter, DC and AC isolators, array and AC protective devices and cable sizes, justifying each choice on current-carrying capacity, voltage drop, derating and environment
Evaluate a described shading scenario and justify a chosen mitigation such as layout adjustment, module-level electronics or string configuration
Explain the structural loading and weatherproofing requirements for on-roof, in-roof and flat-roof mounting systems
Your checkpoint
A design pack for a 4 kWp system: string calculation table, component schedule with justification notes, and a shaded-elevation layout
Installation of solar PV modules, mounting systems and cabling
Plan safe roof access, edge protection and fall-arrest arrangements, and sequence the work to minimise time spent at height
Describe fixing and weatherproofing methods for on-roof, in-roof and flat-roof systems and state the inspection points that decide whether a fixing is acceptable
Install modules to manufacturer-specified torque and clamping zones and verify string polarity and connector engagement before energising
Plan DC cable routing using appropriately rated or mechanically protected cable, with support spacing, fire considerations and separation from other services
Your checkpoint
A step-by-step installation method statement for the roof and DC side, containing a signed-off quality-assurance checkpoint list of at least 10 inspection points
Installation of solar PV modules, mounting systems and cabling & Connection to consumer units, inverters and electrical distribution
Test completed DC strings before connection - open-circuit voltage, polarity and insulation resistance to earth - and interpret the readings against expected values
Describe array junction/combiner practice and state where DC isolation and switching devices are located and why
Explain inverter siting requirements including ventilation, clearances, ambient temperature and accessibility for maintenance
Detail the earthing and equipotential bonding arrangements for array frames, mounting structure and inverter in line with BS 7671 requirements
Your checkpoint
A labelled single-line diagram of the DC and AC sides showing every protective device, isolator, earthing point and label location, marked against a self-written checklist
Connection to consumer units, inverters and electrical distribution
Explain consumer unit integration: selection of spare ways, RCD/RCBO type and rating, busbar and enclosure rating, and the load/diversity assessment behind the connection decision
Describe how anti-islanding and grid protection functions are provided and verified on a grid-tied inverter
List the dual-supply warning labels, schematics and handover documents required at completion
Carry out the notification and handover steps required by the DNO, building control and the customer
Your checkpoint
A completed connection and notification checklist for a mock installation, plus three worked calculations on protective device selection and volt drop
Commissioning, testing, fault finding and maintenance
Sequence a full commissioning test schedule from protective conductor continuity through insulation resistance, earth electrode resistance, RCD operation, string open-circuit and short-circuit measurement, irradiance recording and functional checks
Interpret recorded results against expected values and identify the cause of high-resistance joints, reversed polarity, string mismatch, earth faults and underperformance
Diagnose five fault scenarios from reported symptoms and state the test that confirms each diagnosis
Set out a maintenance and monitoring regime including visual inspection intervals, thermal imaging, connector checks and performance-ratio review
Your checkpoint
A completed commissioning schedule with recorded results for a described mock system, plus a fault log diagnosing five scenarios with the confirming test for each
Health, safety and regulatory requirements for small scale solar PV & Site survey, system design and component selection & Installation of solar PV modules, mounting systems and cabling & Connection to consumer units, inverters and electrical distribution & Commissioning, testing, fault finding and maintenance
Complete two full timed mock papers covering all five domains under exam conditions
Re-work the two weakest domains identified by mock-paper feedback, answering past-style questions until consistently correct
Recall from memory the key figures and relationships: voltage-drop limits, temperature coefficients, isolation and switching requirements, labelling set and test-sequence order
Review the error log and confirm each corrected misconception can be explained aloud without notes
Your checkpoint
Two timed mock papers scored at 80% or above, with an error log listing every incorrect answer, the correct reasoning and the domain it belongs to
Milestones
Week 2: Explain the full safe isolation and DC live-working precautions from memory in under five minutes, and produce a site survey record a colleague could work from without asking questions
Week 4: Score at least 80% on a closed-book 25-question test covering domains 1 to 3, including at least three string-sizing calculations answered correctly
Week 6: Score at least 80% on a 20-question test on domain 4 and have the single-line diagram pass every item on the self-written checklist unaided
Week 8: Score 80% or above on both timed mock papers, with no domain scoring below 65% and no repeated error type remaining in the error log