ACI Tilt-Up Supervisor study materials
ACI Tilt-Up Supervisor study resources

ACI Tilt-Up Supervisor study plan

ACI Tilt-Up Supervisor · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Lifting and Bracing Design, Rigging, and Hardware & Safety, Jobs Hazard Analysis, and Lift Planning

  • Identify the four primary load cases that govern tilt-up panel lifting design (stripping, initial lift, transport, and erection) and explain how each affects insert placement.

  • Differentiate between edge lift, face lift, and center lift rigging configurations by sketching each and labeling load paths and hardware.

  • Calculate the design lift load for a given panel weight using an appropriate dynamic amplification factor, showing all steps.

  • List the required elements of a site-specific lift plan and a job hazard analysis for a panel erection day, including exclusion zones and communication protocols.

  • Match common lifting hardware (swivel lifts, plate lifts, strongbacks, spreader beams, shackles, slings) to their intended use and inspection criteria.

Your checkpoint

A one-page annotated lifting-plan checklist covering load cases, rigging selection, hardware inspection points, and JHA items, with at least three worked dynamic-load calculations.

Week 2

Lifting and Bracing Design, Rigging, and Hardware & Panel Erection, Lifting Operations, and Bracing Installation

  • Determine bracing requirements for a panel in the temporary condition, including number and location of braces, anchor capacity, and brace angle limits.

  • Sequence the steps of a panel erection operation from rigging attachment through brace installation and release, identifying hold points.

  • Evaluate a bracing layout for a given panel geometry and flag deficiencies in brace spacing, embed capacity, or load path continuity.

  • Describe the roles and required communications among the crane operator, rigger, spotter, and erection supervisor during a pick and set.

Your checkpoint

A written erection sequence with hold points and a bracing layout sketch for two representative panels, including a deficiency list for an intentionally flawed example layout.

Week 3

Panel Erection, Lifting Operations, and Bracing Installation & Lifting and Bracing Design, Rigging, and Hardware

  • Explain how to verify panel stability immediately after set and before final bracing, including temporary shoring and wind considerations.

  • Outline the procedure for removing lifting inserts and patching lift points without compromising panel integrity.

  • Identify common erection failure modes (brace anchor pullout, panel cracking at lift points, crane overload, soft footing) and the controls that prevent each.

  • Compare the acceptance criteria for brace anchors and lifting inserts against typical manufacturer and engineer-of-record requirements.

Your checkpoint

A cause-and-control matrix for at least six erection failure modes, plus a pre-erection readiness sign-off form with at least ten verification items.

Week 4

Reinforcement, Embeds, Inserts, and Connection Hardware & Formwork, Edge Forms, and Panel Geometry

  • Classify common embed types (lift inserts, brace anchors, weld plates, shear studs, cast-in anchors) and specify their placement tolerances and orientation requirements.

  • Read and interpret a panel reinforcement and embed layout drawing, identifying bar sizes, spacing, lap lengths, and embed locations.

  • Describe edge form construction and how form type, release agents, and chamfers affect panel edge geometry and tolerances.

  • Explain how panel geometry (thickness, openings, corbels, reveals) influences formwork detailing and reinforcement congestion.

Your checkpoint

A marked-up panel drawing showing reinforcement, embeds, and edge-form details with a written tolerance table for each embed category.

Week 5

Foundations, Slabs-on-Grade, and Panel Casting Beds & Concrete Materials, Placement, Finishing, and Curing

  • Describe the requirements for a panel casting bed, including subgrade preparation, slab flatness, joint layout, and bond-breaker application.

  • Specify concrete mixture characteristics relevant to tilt-up (slump, set time, early-age strength, shrinkage) and explain how each affects lifting schedule.

  • Outline the placement, consolidation, finishing, and curing sequence for a casting bed and a panel, including hot- and cold-weather adjustments.

  • Explain how to verify concrete strength before lifting and what documentation is required.

Your checkpoint

A casting-bed and panel-concrete checklist covering bed preparation, mixture acceptance, placement and curing steps, and strength verification before lift.

Week 6

Tilt-Up Planning, Site Preparation, and Layout & Formwork, Edge Forms, and Panel Geometry

  • Develop a site layout plan that accounts for crane paths, panel casting sequence, panel storage, access, and exclusion zones.

  • Establish a panel layout control system (baseline, offsets, elevation benchmarks) and describe how to transfer layout to the casting bed.

  • Identify how formwork and panel geometry decisions interact with site layout, lifting access, and erection sequence.

  • Prepare a pre-casting layout verification procedure with at least five checkpoints.

Your checkpoint

A scaled site layout sketch with crane path, casting sequence, panel storage, and at least five layout verification checkpoints documented.

Week 7

Inspection, Tolerances, and Quality Assurance & Safety, Jobs Hazard Analysis, and Lift Planning

  • List the inspection hold points from bed preparation through panel erection and specify the acceptance criteria at each.

  • Interpret common tilt-up tolerances for panel dimensions, squareness, flatness, embed location, and brace alignment.

  • Build a jobsite hazard analysis for a combined casting and erection day, covering struck-by, fall, crane, and weather hazards.

  • Describe the documentation and corrective-action process when an inspection reveals a nonconformance.

Your checkpoint

A complete inspection and test plan with hold points and tolerance acceptance criteria, plus a one-page JHA for a casting-and-erection day.

Week 8

Lifting and Bracing Design, Rigging, and Hardware & Panel Erection, Lifting Operations, and Bracing Installation & Safety, Jobs Hazard Analysis, and Lift Planning

  • Integrate lifting design, rigging selection, bracing, erection sequence, and lift planning into a single coherent erection plan for a representative project.

  • Perform a timed review of lifting and bracing calculations, identifying and correcting at least three common errors.

  • Rehearse explaining the critical hold points and stop-work conditions to a crew in a five-minute toolbox talk format.

  • Complete a full-length practice assessment across all nine domains and analyze incorrect responses by domain.

Your checkpoint

A complete written erection plan for a representative project, including lifting and bracing calculations, sequence, JHA, and inspection hold points, plus a scored practice assessment with a domain-level error analysis.

Milestones

Week 4: Score at least 80% on a 25-question quiz covering domains 3, 4, 6, and 7, and submit the marked-up panel drawing and tolerance table for self-review.

Week 6: Score at least 80% on a 20-question quiz covering domains 1, 2, and 5, and confirm the casting-bed checklist and site layout sketch are complete and internally consistent.

Week 8: Score at least 85% on a full-length practice assessment across all nine domains, with no domain below 70%, and submit the complete erection plan for final review.