ACI Tilt-Up Supervisor study plan
ACI Tilt-Up Supervisor · Give each week a clear focus.
8 weeks · About 7 hours per week
Lifting and Bracing Design, Rigging, and Hardware & Safety, Jobs Hazard Analysis, and Lift Planning
Identify the four primary load cases that govern tilt-up panel lifting design (stripping, initial lift, transport, and erection) and explain how each affects insert placement.
Differentiate between edge lift, face lift, and center lift rigging configurations by sketching each and labeling load paths and hardware.
Calculate the design lift load for a given panel weight using an appropriate dynamic amplification factor, showing all steps.
List the required elements of a site-specific lift plan and a job hazard analysis for a panel erection day, including exclusion zones and communication protocols.
Match common lifting hardware (swivel lifts, plate lifts, strongbacks, spreader beams, shackles, slings) to their intended use and inspection criteria.
Your checkpoint
A one-page annotated lifting-plan checklist covering load cases, rigging selection, hardware inspection points, and JHA items, with at least three worked dynamic-load calculations.
Lifting and Bracing Design, Rigging, and Hardware & Panel Erection, Lifting Operations, and Bracing Installation
Determine bracing requirements for a panel in the temporary condition, including number and location of braces, anchor capacity, and brace angle limits.
Sequence the steps of a panel erection operation from rigging attachment through brace installation and release, identifying hold points.
Evaluate a bracing layout for a given panel geometry and flag deficiencies in brace spacing, embed capacity, or load path continuity.
Describe the roles and required communications among the crane operator, rigger, spotter, and erection supervisor during a pick and set.
Your checkpoint
A written erection sequence with hold points and a bracing layout sketch for two representative panels, including a deficiency list for an intentionally flawed example layout.
Panel Erection, Lifting Operations, and Bracing Installation & Lifting and Bracing Design, Rigging, and Hardware
Explain how to verify panel stability immediately after set and before final bracing, including temporary shoring and wind considerations.
Outline the procedure for removing lifting inserts and patching lift points without compromising panel integrity.
Identify common erection failure modes (brace anchor pullout, panel cracking at lift points, crane overload, soft footing) and the controls that prevent each.
Compare the acceptance criteria for brace anchors and lifting inserts against typical manufacturer and engineer-of-record requirements.
Your checkpoint
A cause-and-control matrix for at least six erection failure modes, plus a pre-erection readiness sign-off form with at least ten verification items.
Reinforcement, Embeds, Inserts, and Connection Hardware & Formwork, Edge Forms, and Panel Geometry
Classify common embed types (lift inserts, brace anchors, weld plates, shear studs, cast-in anchors) and specify their placement tolerances and orientation requirements.
Read and interpret a panel reinforcement and embed layout drawing, identifying bar sizes, spacing, lap lengths, and embed locations.
Describe edge form construction and how form type, release agents, and chamfers affect panel edge geometry and tolerances.
Explain how panel geometry (thickness, openings, corbels, reveals) influences formwork detailing and reinforcement congestion.
Your checkpoint
A marked-up panel drawing showing reinforcement, embeds, and edge-form details with a written tolerance table for each embed category.
Foundations, Slabs-on-Grade, and Panel Casting Beds & Concrete Materials, Placement, Finishing, and Curing
Describe the requirements for a panel casting bed, including subgrade preparation, slab flatness, joint layout, and bond-breaker application.
Specify concrete mixture characteristics relevant to tilt-up (slump, set time, early-age strength, shrinkage) and explain how each affects lifting schedule.
Outline the placement, consolidation, finishing, and curing sequence for a casting bed and a panel, including hot- and cold-weather adjustments.
Explain how to verify concrete strength before lifting and what documentation is required.
Your checkpoint
A casting-bed and panel-concrete checklist covering bed preparation, mixture acceptance, placement and curing steps, and strength verification before lift.
Tilt-Up Planning, Site Preparation, and Layout & Formwork, Edge Forms, and Panel Geometry
Develop a site layout plan that accounts for crane paths, panel casting sequence, panel storage, access, and exclusion zones.
Establish a panel layout control system (baseline, offsets, elevation benchmarks) and describe how to transfer layout to the casting bed.
Identify how formwork and panel geometry decisions interact with site layout, lifting access, and erection sequence.
Prepare a pre-casting layout verification procedure with at least five checkpoints.
Your checkpoint
A scaled site layout sketch with crane path, casting sequence, panel storage, and at least five layout verification checkpoints documented.
Inspection, Tolerances, and Quality Assurance & Safety, Jobs Hazard Analysis, and Lift Planning
List the inspection hold points from bed preparation through panel erection and specify the acceptance criteria at each.
Interpret common tilt-up tolerances for panel dimensions, squareness, flatness, embed location, and brace alignment.
Build a jobsite hazard analysis for a combined casting and erection day, covering struck-by, fall, crane, and weather hazards.
Describe the documentation and corrective-action process when an inspection reveals a nonconformance.
Your checkpoint
A complete inspection and test plan with hold points and tolerance acceptance criteria, plus a one-page JHA for a casting-and-erection day.
Lifting and Bracing Design, Rigging, and Hardware & Panel Erection, Lifting Operations, and Bracing Installation & Safety, Jobs Hazard Analysis, and Lift Planning
Integrate lifting design, rigging selection, bracing, erection sequence, and lift planning into a single coherent erection plan for a representative project.
Perform a timed review of lifting and bracing calculations, identifying and correcting at least three common errors.
Rehearse explaining the critical hold points and stop-work conditions to a crew in a five-minute toolbox talk format.
Complete a full-length practice assessment across all nine domains and analyze incorrect responses by domain.
Your checkpoint
A complete written erection plan for a representative project, including lifting and bracing calculations, sequence, JHA, and inspection hold points, plus a scored practice assessment with a domain-level error analysis.
Milestones
Week 4: Score at least 80% on a 25-question quiz covering domains 3, 4, 6, and 7, and submit the marked-up panel drawing and tolerance table for self-review.
Week 6: Score at least 80% on a 20-question quiz covering domains 1, 2, and 5, and confirm the casting-bed checklist and site layout sketch are complete and internally consistent.
Week 8: Score at least 85% on a full-length practice assessment across all nine domains, with no domain below 70%, and submit the complete erection plan for final review.