AMPP S-CAT study materials
AMPP S-CAT study resources

AMPP S-CAT case studies

AMPP S-CAT · Put your knowledge to work in context.

The Spray Coating Application Technician (S-CAT) credential is an AMPP certification aimed at the people who actually pull the trigger on protective coating jobs - spray applicators working on industrial steel, marine structures, tanks, pipelines and similar assets. It is intended to verify that an applicator understands not just how to operate spray equipment, but why each step in the process matters to the finished coating's performance. The exam is delivered in multiple-choice format and is organized around three domains: spray coating application (the largest share, roughly half the content), surface preparation (about a quarter), and safety and inspection (about a quarter). Questions therefore test practical judgment across the whole job sequence - surface preparation and cleanliness before coating, mixing and thinning, gun setup, spray technique, wet and dry film thickness control, environmental limits, and recognizing defects and safety hazards. The AMPP S-CAT case studies are 5 cases and about 2,777 words.

1

Elevated Dew Point During Tank Coating

You are the coating inspector on a field-erected carbon steel storage tank. The interior is being lined with a solvent-based epoxy.

530 words, about 3 min
2

Abrasive Blast Nozzle Pressure and Surface Profile

A contractor is abrasive blast cleaning a steel bridge girder to SSPC-SP 10 (Near-White Metal). The specification requires a surface profile of 2.5 to 3.5 mils (63-89 µm) and a nozzle pressure of at least 90 psi (620 kPa) at the nozzle.

605 words, about 3 min
3

Coating Failure at Weld Seams

A new above-ground storage tank is being coated with a high-build epoxy. The inspector notices that after the first full coat, the coating over weld seams (both shell welds and nozzle welds) is showing small blisters and poor adhesion.

501 words, about 3 min
4

Inspection Frequency for Coating Thickness

You are the coating inspector on a project involving 10,000 square feet of structural steel. The specification requires a DFT of 6-8 mils.

542 words, about 3 min
5

Safety: Confined Space Entry for Tank Lining

A 10,000-gallon steel tank is being lined with a solvent-based epoxy. The tank is 10 feet in diameter and 20 feet high with a 20-inch manhole.

599 words, about 3 min