High Risk Work Licence - Concrete Placing Boom (PB) study materials
High Risk Work Licence - Concrete Placing Boom (PB) study resources

High Risk Work Licence - Concrete Placing Boom (PB) key terms

High Risk Work Licence - Concrete Placing Boom (PB) · Get comfortable with the vocabulary.

Duty of care

The legal obligation of a person conducting business to protect the health and safety of workers and others affected by the work, so far as is reasonably practicable.

Related: Person conducting a business or undertaking (PCBU), Reasonably practicable, Safe work method statement (SWMS)
Person conducting a business or undertaking (PCBU)

The legal entity, such as a company or sole trader, that runs the concrete pumping operation and holds the primary work health and safety duties for it.

Related: Duty of care, High risk work licence
Reasonably practicable

A test weighing the likelihood and severity of harm against the cost, effort and availability of ways to remove or reduce the risk.

Related: Duty of care, Hierarchy of control
High risk work licence

A national certification issued to a person who has been assessed as competent to perform a specified high risk activity, such as operating a concrete placing boom.

Related: Person conducting a business or undertaking (PCBU), Competency assessment
Safe work method statement (SWMS)

A written document that sets out the high risk construction work to be done, the hazards involved, the control measures and how they will be implemented, monitored and reviewed.

Related: Job safety analysis (JSA), Hierarchy of control
Hierarchy of control

A ranked order of risk controls that starts with eliminating the hazard and moves down through substitution, engineering, administrative measures and finally personal protective equipment.

Related: Risk assessment, Reasonably practicable
Risk assessment

The structured process of identifying hazards, judging how likely and how severe the harm could be, and deciding which controls are needed before work starts.

Related: Hierarchy of control, Job safety analysis (JSA)
Job safety analysis (JSA)

A task-based planning tool that breaks a job into steps, lists the hazards at each step and records the controls that will be applied on the day.

Related: Safe work method statement (SWMS), Risk assessment
Exclusion zone

A marked area around the boom and discharge point where unauthorised people are not permitted because of the risk of falling concrete, hose whip or boom contact.

Related: Spotter, Tag line
Concrete placing boom

A machine with an articulated pipeline mounted on a truck, trailer or fixed base that delivers concrete to a point beyond the reach of a standard pump line.

Related: Boom section, Placing boom pipeline, Outrigger
Boom section

One of the hinged, foldable steel arms of a placing boom, numbered from the base outward, that together form the articulated delivery pipeline.

Related: Boom knuckle, Boom slew, Concrete placing boom
Boom knuckle

The hydraulic joint connecting two boom sections that allows the angle between them to be changed during unfolding, positioning and folding.

Related: Boom section, Boom slew
Boom slew

The powered rotation of the whole boom assembly about a vertical axis on the turret, which sets the direction in which the boom reaches.

Related: Boom knuckle, Slew ring
Slew ring

The large geared bearing between the base frame and the turret that carries the boom loads and allows the upper structure to rotate.

Related: Boom slew, Turret
Turret

The rotating upper structure of a placing boom that supports the boom sections, the slew drive and often the counterweight and operator controls.

Related: Slew ring, Counterweight
Counterweight

Mass fitted to the rear of the turret to balance the overturning moment created by the boom and concrete load when reaching forward.

Related: Turret, Stability
Outrigger

A hydraulically extended leg with a pad that widens the machine's support base and transfers boom and concrete loads into the ground.

Related: Outrigger pad, Ground bearing pressure, Stability
Outrigger pad

The spreader plate or timber packing placed under an outrigger float to spread load over a larger ground area and reduce penetration.

Related: Outrigger, Ground bearing pressure
Ground bearing pressure

The load per unit area that the outriggers impose on the soil or slab beneath them, which must not exceed what the ground can safely carry.

Related: Outrigger pad, Stability, Underground services
Underground services

Buried pipes, cables, drains, tanks or tunnels beneath the setup position that can collapse or be damaged when outrigger loads are applied above them.

Related: Ground bearing pressure, Outrigger
Pre-operational inspection

The systematic check of the machine, its safety devices and its setup carried out before each shift or job to confirm it is safe to operate.

Related: Pre-start check, Defect report
Pre-start check

The daily walk-around and function test of fluid levels, hoses, pins, guards, interlocks, emergency stops and outriggers performed before starting work.

Related: Pre-operational inspection, Defect report
Stability

The ability of the machine and its support system to resist overturning or tipping under the loads imposed by the boom, the concrete and wind.

Related: Load chart, Counterweight, Outrigger
Load chart

The manufacturer's table or diagram showing the maximum permitted boom reach or concrete load for each configuration and support condition of the machine.

Related: Rated capacity, Stability, Boom configuration
Rated capacity

The maximum load or reach the manufacturer certifies for a stated boom configuration and support setup, which must never be exceeded during placing.

Related: Load chart, Overload protection
Overload protection

A sensing and control system that warns the operator and restricts boom movement before the machine reaches its rated capacity or stability limit.

Related: Rated capacity, Load chart
Boom configuration

The particular arrangement of boom sections and their angles that determines reach, height and permissible load for the current setup.

Related: Load chart, Boom section
Placing boom pipeline

The steel pipework running along and hinged between the boom sections that carries concrete from the pump to the discharge hose.

Related: Concrete placing boom, Discharge hose
Discharge hose

The flexible rubber hose at the end of the boom pipeline that directs concrete to the pour and absorbs some of the surge from the pump.

Related: End hose, Placing boom pipeline, Tag line
End hose

The final flexible section at the boom tip, which must be kept clear of people and structures and never used to drag or lift loads.

Related: Discharge hose, Exclusion zone
Tag line

A rope attached to the end hose so a worker can guide the discharge point from a safe distance without standing under the boom.

Related: Discharge hose, Spotter, Exclusion zone
Spotter

A trained person positioned to watch the boom, the pour and the surrounding area and to warn the operator of hazards or people entering the exclusion zone.

Related: Exclusion zone, Hand signals
Hand signals

An agreed set of arm and hand movements used to direct the operator when radio contact is lost or unclear, with one nominated signaller only.

Related: Spotter, Two-way radio
Two-way radio

The primary communication link between the operator, the pump operator, the pour crew and the spotter, using a dedicated channel and clear call signs.

Related: Hand signals, Spotter
Emergency stop

A clearly marked control, or remote function, that immediately halts boom and pump movement when a person or property is at risk.

Related: Emergency shutdown procedure, Dead man control
Emergency shutdown procedure

The documented sequence for stopping the pump, relieving pipeline pressure, securing the boom and accounting for people after an incident or power loss.

Related: Emergency stop, Pipeline blockage
Pipeline blockage

A jam of concrete inside the pipeline that stops flow and can cause sudden pressure release or hose whip when the pump is forced.

Related: Pipeline pressure, Emergency shutdown procedure
Pipeline pressure

The internal pressure in the delivery line created by the pump, which must be released safely before any hose or pipe joint is opened.

Related: Pipeline blockage, Emergency shutdown procedure
Defect report

A written record of any fault, damage or unsafe condition found on the machine, notified to the responsible person so it can be repaired and rechecked.

Related: Pre-operational inspection, Maintenance schedule
Maintenance schedule

The manufacturer's timetable of servicing, lubrication, inspection and parts replacement that keeps the placing boom in safe working condition.

Related: Defect report, Pre-operational inspection
Dead man control

A control arrangement that stops boom movement as soon as the operator releases the lever or handle, preventing unintended motion.

Related: Emergency stop, Boom slew
Wind load

The force that wind exerts on the boom and pipeline, which increases with boom length and height and can affect stability and concrete placement accuracy.

Related: Stability, Load chart
Washout area

A designated, contained location where the pipeline and hopper are cleaned and concrete residue is captured so it cannot enter drains or waterways.

Related: Environmental control, Pipeline pressure
Environmental control

Measures such as bunding, sediment fences and covered washout bays that prevent concrete, slurry and fuel from polluting soil, drains and water.

Related: Washout area, Site-specific plan
Site-specific plan

A document tailored to a particular site that records setup position, ground conditions, exclusion zones, services, access routes and emergency arrangements.

Related: Environmental control, Safe work method statement (SWMS)
Competency assessment

The formal evaluation of a person's knowledge and practical skill against the unit of competency before a high risk work licence is granted.

Related: High risk work licence, Duty of care