BPI Heating study plan
BPI Heating · Give each week a clear focus.
8 weeks · About 7 hours per week
Heating System Fundamentals and Building Science
Diagram the three heat-transfer modes (conduction, convection, radiation) and assign one labeled building-assembly example to each.
Calculate steady-state heat loss with Q = U x A x delta-T for a six-assembly takeoff (walls, ceiling, floor, windows, doors, slab) and show every unit conversion explicitly.
Sketch the house-as-a-system model, marking the thermal envelope, the pressure boundary, and the paths of air, vapor, and heat movement across both.
Your checkpoint
A single-page heat-loss worksheet for a two-story house showing the full takeoff, computed room and total loads in Btu/h, and a labeled envelope/pressure-boundary sketch.
Heating System Fundamentals and Building Science & Heating Equipment Inspection and Installation Review
Explain how air leakage, vapor diffusion, and thermal bridging each produce condensation, then rank their winter condensation risk in a cold climate and justify the ranking.
Compare cavity insulation, continuous exterior insulation, and spray foam on rated R-value versus installed performance, and state where each is typically specified.
Match at least six common envelope and installation defects (top-plate gap, recessed light penetration, unsealed sill, duct run through an unconditioned attic, missing damper, undersized return) to the thermal or pressure symptom each produces.
Identify the manufacturer-published clearance and venting requirements that govern a furnace or boiler location before any hands-on inspection.
Your checkpoint
A 12-row defect table listing defect, affected assembly, measurable symptom, and the inspection step that would reveal it.
Heating Equipment Inspection and Installation Review
Sequence a complete visual inspection of a forced-air furnace and a hydronic boiler from approach to shutdown, naming what is verified at each stop.
Verify vent connector slope, Category I versus Category III/IV venting differences, and combustion-air provisions against stated installation-manual criteria.
Check gas supply piping for sizing, sediment trap orientation, union and shutoff placement, and leak-test method.
Distinguish a code-minimum requirement from a manufacturer requirement from a good-practice recommendation when they conflict, and state which governs.
Your checkpoint
A 25-item pre-inspection checklist with an explicit acceptance criterion and stated basis (code, listing, or manual) for every line.
Performance Testing, Measurement, and Diagnostics
Describe correct setup and instrument placement for static pressure, temperature rise, combustion analysis, and draft measurement, including where probes go and what invalidates a reading.
Compute airflow from measured temperature rise and from a fan-performance table, then reconcile the two results and explain any gap.
Interpret a set of readings against manufacturer nameplate and spec values and write a pass, marginal, or fail verdict with reasoning.
Identify the measurement errors that most often mislead a technician: radiant heat on a probe, wet coil, dirty filter, uncalibrated manometer, and non-steady-state operation.
Your checkpoint
A completed diagnostic worksheet for two fictional systems with calculated temperature rise, calculated CFM, plotted readings versus spec, and a written verdict for each.
Combustion Safety and Indoor Air Quality
Write the balanced combustion equation for natural gas and for propane, then compute stoichiometric air and excess air from a measured O2 or CO2 reading.
Sequence a worst-case combustion appliance zone depressurization test, naming the appliances to operate, the exhaust fans to run, and the acceptance thresholds to record.
Classify carbon monoxide readings by ambient, undiluted flue, and air-free value, and state what each number does and does not tell you.
Recognize spillage, flame roll-out, and flame-lifting indicators and describe the immediate safety response for each.
Identify the main indoor-air-quality contaminants from combustion and from building materials, and state the ventilation approach that addresses each.
Your checkpoint
A four-case combustion workbook (O2, CO2, CO, draft, and CAZ pressure given for each) with a defensible pass, fail, or investigate verdict per case.
Combustion Safety and Indoor Air Quality & Distribution Systems, Controls, and Documentation
Explain how a thermostat call for heat travels through the control board, inducer proving switch, ignition, flame sensing, and limit circuit, in the correct order.
Read a low-voltage wiring scheme (R, W, Y, G, C and heat-pump O/B) and predict the terminal voltages present during each operating mode.
Describe how limits, rollout switches, and pressure switches act as safety devices rather than operating controls, and what a repeated lockout implies.
Draft a findings narrative that separates observation, measurement, and recommendation into distinct sections.
Your checkpoint
A one-page sequence-of-operation narrative for a gas furnace with the expected state of every safety device at each step, plus a reusable report template.
Distribution Systems, Controls, and Documentation & Performance Testing, Measurement, and Diagnostics
Size branch ducts for each room from a given room load and an assigned friction rate, then sum the terminal flows back to the equipment airflow.
Explain how balancing dampers, zoning, and static-pressure limits interact once a system is commissioned, and predict the effect of closing registers.
Calculate delivered versus rated capacity using measured airflow and temperature rise, and express the shortfall as a percentage.
Assemble a documentation package that ties each measured value to the instrument used, its calibration status, and the date.
Your checkpoint
A distribution layout with labeled CFM at every terminal summing to the equipment airflow, plus a balancing note and a percentage capacity-shortfall calculation.
Heating System Fundamentals and Building Science & Combustion Safety and Indoor Air Quality & Heating Equipment Inspection and Installation Review & Performance Testing, Measurement, and Diagnostics & Distribution Systems, Controls, and Documentation
Re-derive the load, airflow, and combustion calculations from memory without notes and check each against the earlier worksheets.
Work a timed 60-question mixed set spanning all five domains and log every miss by domain and by error type (knowledge gap, misread, calculation slip).
Rewrite the three weakest topics into one-page summaries written as if teaching them to a new technician.
Rehearse the safety response sequence for CO, spillage, and gas odor so it can be stated without hesitation.
Your checkpoint
A timed practice exam score of 80 percent or better, plus a one-page error log naming each weak topic and the corrective action taken.
Milestones
Week 2: Produce the heat-loss worksheet and the 12-row defect table from memory in under 45 minutes, with all units correct and no unlabeled terms.
Week 4: Score 80 percent or better on a 40-question self-written quiz covering domains 1, 3, and 4, and calculate temperature rise and CFM within plus or minus 5 percent of the answer key.
Week 5: Complete all four combustion cases with a verdict that matches the answer key on at least three of four, and state the CAZ acceptance threshold without notes.
Week 6: Narrate the full sequence of operation for a gas furnace, including every safety device, in under five minutes with no ordering errors.
Week 8: Score 80 percent or better on the timed 60-question mixed exam, with no domain below 70 percent, and submit the error log with corrective actions for each miss.