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CSSC Green Belt study plan

CSSC Green Belt · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Define

  • Draft a one-page project charter for a self-chosen practice process, including problem statement, goal statement, scope boundaries, and business case.

  • Translate three vague customer complaints into measurable CTQ characteristics with stated units and tolerances.

  • Construct a SIPOC diagram for the same process and flag the two highest-risk inputs.

  • Distinguish correction from corrective action using two examples from a familiar workplace process.

Your checkpoint

A completed charter packet: charter, CTQ list, and SIPOC diagram for one practice process.

Week 2

Define & Measure

  • Build a data collection plan stating what is measured, how, by whom, and at what frequency.

  • Classify 20 practice variables as continuous or discrete and as nominal, ordinal, interval, or ratio.

  • Write operational definitions precise enough that two people collecting independently would produce identical data.

  • Have a second person interpret your operational definitions and revise every ambiguous one.

Your checkpoint

Data collection plan with operational definitions reviewed and signed off by a second person.

Week 3

Measure

  • Explain the components of a measurement system analysis (bias, linearity, stability, repeatability, reproducibility).

  • Interpret a Gage R&R output by separating equipment variation from appraiser variation and judging acceptability against the 10%/30% guideline.

  • Compute Cp, Cpk, Pp, and Ppk from a sample dataset and state what each index reveals.

  • Convert a capability figure or DPMO value into a sigma level.

Your checkpoint

One-page measurement system and baseline capability summary ending in a go/no-go recommendation on the current data.

Week 4

Measure & Analyze

  • Select an appropriate sampling strategy (random, stratified, systematic) for three scenarios and defend each choice.

  • Determine minimum sample size for a stated confidence level and margin of error.

  • Document baseline sigma level and record why the measurement system is fit for the project data.

  • Sit a timed 30-question mock on Domains 1-2 and review every missed item to its source concept.

Your checkpoint

Baseline scorecard (sigma level, capability indices, MSA verdict) plus a mock exam error log.

Week 5

Analyze

  • Build a decision tree mapping a data scenario to the correct hypothesis test.

  • Write null and alternative hypotheses for five business questions and identify the Type I and Type II error in each.

  • Interpret p-values and confidence intervals correctly, stating what they do and do not prove.

  • Run a one-sample t, a two-sample t, and a paired t test on practice data and state each conclusion in plain business language.

Your checkpoint

Test-selection decision tree plus three fully worked hypothesis test write-ups.

Week 6

Analyze & Improve

  • Apply ANOVA and simple regression to practice data and interpret slope, R-squared, and residual patterns.

  • Verify a suspected root cause with data rather than opinion and record the evidence chain.

  • Conduct an FMEA on the chosen process and rank failure modes by risk priority.

  • Generate candidate solutions, score them against impact and effort, and select one for piloting.

Your checkpoint

Verified root cause statement with supporting analysis plus a ranked and justified solution list.

Week 7

Improve

  • Design a pilot with explicit success criteria, sample size, duration, and a rollback condition.

  • Plan a structured trial or DOE specifying factors, levels, response variable, and blocking.

  • Apply mistake-proofing and standard-work principles to the chosen solution.

  • Draft an implementation and communication plan assigning owners and dates.

Your checkpoint

Pilot plan containing success metrics, trial design, and a dated implementation schedule.

Week 8

Control

  • Build a control plan naming the metric, chart type, sampling frequency, owner, and reaction plan.

  • Select the correct control chart (Xbar-R, I-MR, p, u, c) for four different data scenarios.

  • Distinguish common from special cause variation on sample charts and write the out-of-control response steps.

  • Standardize the improvement in documentation and define the handoff to the process owner.

  • Sit a full-length timed mock across all five domains and log recurring weak points.

Your checkpoint

Complete control plan, updated procedure excerpt, and full mock exam score with a final gap list.

Milestones

Week 2: Charter, SIPOC, and data collection plan complete and reviewed by a second person; you can define every CTQ in measurable terms without notes.

Week 4: Score at least 75% on the Domains 1-2 mock, and the baseline scorecard shows a documented sigma level and a defensible MSA verdict.

Week 6: Root cause verified with data (not opinion) and one solution selected with a written impact/effort justification.

Week 8: Score at least 80% on the full-length five-domain mock and produce a control plan complete enough that another person could run it without you.