FMP key terms
FMP · Get comfortable with the vocabulary.
- Preventive Maintenance
- Related: Condition-Based Monitoring, Work Order
Scheduled work performed on equipment at fixed intervals or meter readings to reduce failure probability and keep assets within design performance. It is planned in advance rather than triggered by a breakdown.
- Corrective Maintenance
- Related: Work Order, Mean Time to Repair
Work carried out after a fault is detected to restore an asset to a state in which it can perform its required function. It may be planned, as when a defect is found on inspection, or unplanned.
- Condition-Based Monitoring
- Related: Preventive Maintenance, Predictive Maintenance
Using measured parameters such as vibration, temperature, oil analysis or pressure to decide when maintenance is needed. Work is triggered by evidence of deteriorating condition rather than by calendar intervals.
- Predictive Maintenance
- Related: Condition-Based Monitoring, Mean Time Between Failures
Forecasting remaining useful life from trend data and models so intervention happens just before expected failure. It extends condition monitoring by projecting future condition rather than reacting to a threshold already crossed.
- Mean Time Between Failures
- Related: Mean Time to Repair, Failure Mode and Effects Analysis
The average operating time between successive failures of a repairable asset or system. It is used to compare reliability, plan spares and intervals, and is expressed in operating hours or cycles.
- Mean Time to Repair
- Related: Mean Time Between Failures, Availability
The average elapsed time needed to restore a failed asset to working order, including diagnosis, access, parts and testing. It drives maintainability, spares holding and availability calculations.
- Availability
- Related: Mean Time to Repair, Overall Equipment Effectiveness
The proportion of time an asset is capable of performing its required function when called upon. For repairable systems it is commonly estimated from uptime divided by total uptime plus downtime.
- Overall Equipment Effectiveness
- Related: Availability, Root Cause Analysis
A productivity measure combining availability, performance rate and quality rate into one score. Losses in any of the three areas reduce the result, pointing to where improvement effort should be directed.
- Failure Mode and Effects Analysis
- Related: Root Cause Analysis, Risk Register
A structured team review that lists the ways a component or process can fail, the effects of each failure, and its severity, occurrence and detectability. Scores prioritise which risks to address first.
- Root Cause Analysis
- Related: Failure Mode and Effects Analysis, Corrective Action
A disciplined investigation that traces an undesirable event back to the underlying physical, human or system causes, rather than stopping at the immediate symptom. Findings should lead to verified corrective actions.
- Corrective Action
- Related: Root Cause Analysis, Work Order
A change made to eliminate the cause of a detected nonconformity or fault so that it does not recur. It differs from a quick fix, which only restores the immediate condition.
- Work Order
- Related: Preventive Maintenance, Corrective Maintenance
A written authorisation that defines a maintenance or repair task, its scope, resources, priority and safety requirements. It also captures labour, parts and completion data for history and cost tracking.
- Computerised Maintenance Management System
- Related: Work Order, Spare Parts Inventory
Software that records assets, work orders, spares, schedules and maintenance history in one database. It supports planning, backlog control and reporting so decisions rest on recorded data rather than memory.
- Spare Parts Inventory
- Related: Computerised Maintenance Management System, Critical Spares
Stock of components and materials held so repairs can proceed without waiting for procurement. Holdings balance the cost of carrying stock against the downtime risk of a missing part.
- Critical Spares
- Related: Spare Parts Inventory, Business Continuity Plan
Parts whose absence would cause unacceptable downtime, safety risk or regulatory breach, so they are held on site or under a guaranteed supply arrangement. Criticality, not price, drives the decision to stock.
- Permit to Work
- Related: Lockout Tagout, Management of Change
A formal document authorising specific high-risk work under stated precautions, valid for a defined time and area. It records isolation, gas testing or other controls and is signed off before and after the task.
- Lockout Tagout
- Related: Permit to Work, Risk Assessment
A procedure that isolates hazardous energy sources and physically locks them off, with a warning tag, before maintenance begins. Only the person who applied the lock may remove it under the agreed protocol.
- Risk Assessment
- Related: Permit to Work, Risk Register
A systematic review that identifies hazards, evaluates the likelihood and severity of harm, and records controls needed to reduce risk to an acceptable level. It should be reviewed when conditions change.
- Management of Change
- Related: Permit to Work, Risk Assessment
A controlled process for reviewing, approving and documenting changes to equipment, processes, materials or organisation before implementation. It checks that safety, environmental and operational impacts are understood and addressed.
- Project Charter
- Related: Scope Statement, Stakeholder Register
A short document that authorises a project, names the project manager, and states objectives, high-level scope, key stakeholders and success criteria. It gives the team a mandate and a reference for later scope decisions.
- Scope Statement
- Related: Project Charter, Scope Creep
A written description of what a project will deliver and what it will not, including deliverables, acceptance criteria and boundaries. It is the baseline used to judge whether requested additions are in or out of scope.
- Scope Creep
- Related: Scope Statement, Change Control
Uncontrolled expansion of project work through small, unapproved additions that are not matched by time, cost or resource changes. It erodes margins and is managed through formal change control.
- Work Breakdown Structure
- Related: Critical Path Method, Earned Value Management
A hierarchical breakdown of project scope into manageable work packages that can be estimated, scheduled and assigned. It forms the basis for cost and schedule planning and for progress reporting.
- Critical Path Method
- Related: Work Breakdown Structure, Float
A scheduling technique that maps task dependencies and durations to find the longest chain through the network. Delays on the critical path push out the completion date unless the plan is changed.
- Float
- Related: Critical Path Method, Schedule Baseline
The amount of time an activity can slip without delaying the project finish or a successor task. Activities with zero float lie on the critical path and need the closest monitoring.
- Earned Value Management
- Related: Cost Variance, Schedule Variance
A method that compares planned value, earned value and actual cost to measure schedule and cost performance objectively. Indexes and variances reveal whether a project is ahead or behind and by how much.
- Cost Variance
- Related: Earned Value Management, Schedule Variance
Earned value minus actual cost. A negative figure means more has been spent than the work completed is worth, signalling a cost overrun that needs explanation and corrective action.
- Schedule Variance
- Related: Earned Value Management, Cost Variance
Earned value minus planned value, showing whether work completed is ahead of or behind the baseline schedule in monetary terms. A negative figure indicates the project is behind plan.
- Change Control
- Related: Scope Creep, Schedule Baseline
A formal process for requesting, assessing, approving or rejecting changes to scope, schedule, cost or quality. Approved changes are reflected in updated baselines so plans stay trustworthy.
- Stakeholder Register
- Related: Project Charter, Communication Plan
A record of people and groups affected by or able to influence a project, noting their interests, influence and engagement approach. It guides communication planning and keeps expectations managed.
- Risk Register
- Related: Risk Assessment, Contingency Reserve
A living list of identified risks with owners, likelihood, impact, response strategy and status. It is reviewed regularly so emerging threats and opportunities are tracked rather than discovered late.
- Contingency Reserve
- Related: Risk Register, Budget
Time or money set aside in the approved baseline to cover identified risks that remain after responses are planned. It is released under defined authority when a known risk actually occurs.
- Capital Expenditure
- Related: Operating Expenditure, Depreciation
Spending on acquiring, building or upgrading long-lived assets that will generate benefit over several years. It is recorded on the balance sheet and depreciated rather than charged to one period.
- Operating Expenditure
- Related: Capital Expenditure, Budget
Day-to-day running costs such as labour, energy, consumables and routine maintenance that are charged to the period in which they arise. It contrasts with spending on long-lived assets.
- Depreciation
- Related: Capital Expenditure, Return on Investment
The systematic allocation of an asset's cost over its useful life to reflect consumption of benefit. It is a non-cash charge that reduces reported profit and book value over time.
- Return on Investment
- Related: Payback Period, Net Present Value
A ratio comparing the gain from an investment with its cost, usually expressed as a percentage. It helps rank competing proposals but ignores timing and risk unless used alongside other measures.
- Payback Period
- Related: Net Present Value, Return on Investment
The time needed for cumulative cash inflows to recover the initial investment. It is simple to explain and favours quick returns, but it ignores cash flows after payback and the time value of money.
- Net Present Value
- Related: Discount Rate, Payback Period
The sum of a project's future cash flows discounted to today's value at a required rate, minus the initial outlay. A positive result suggests the investment adds value.
- Discount Rate
- Related: Net Present Value, Return on Investment
The rate used to convert future cash flows into present value, reflecting the cost of capital and the risk of the investment. A higher rate reduces the present value of distant returns.
- Budget
- Related: Variance Analysis, Operating Expenditure
A financial plan that allocates expected income and authorised spending to activities or cost centres over a defined period. Actual results are compared against it to control expenditure and explain variances.
- Variance Analysis
- Related: Budget, Cost Variance
Comparing actual performance or spending with the approved plan and explaining the difference. The aim is to distinguish random fluctuation from a trend that requires management action.
- Life Cycle Costing
- Related: Total Cost of Ownership, Capital Expenditure
Totalling acquisition, operation, maintenance and disposal costs over an asset's whole life to compare options fairly. It often shows that a higher purchase price can be outweighed by lower running costs.
- Total Cost of Ownership
- Related: Life Cycle Costing, Operating Expenditure
The full cost of acquiring and using an asset, including purchase, installation, energy, maintenance, downtime and disposal. It supports decisions that look beyond the sticker price.
- Business Case
- Related: Net Present Value, Return on Investment
A document justifying an investment by setting out the problem, options considered, costs, benefits, risks and recommended choice. It gives decision-makers an auditable basis for approval or rejection.
- Key Performance Indicator
- Related: Balanced Scorecard, Overall Equipment Effectiveness
A measure chosen because it reflects progress towards a goal that matters to the organisation. Good indicators are few, clearly defined, owned and tied to action when performance drifts.
- Balanced Scorecard
- Related: Key Performance Indicator, Strategic Plan
A performance framework that tracks financial, customer, internal process and learning perspectives together. It prevents over-reliance on short-term financial results by making other drivers visible.
- Strategic Plan
- Related: Balanced Scorecard, SWOT Analysis
A document setting out where an organisation intends to go over the medium term, the choices it will make and the resources required. It aligns departmental objectives and budgets with a shared direction.
- SWOT Analysis
- Related: Strategic Plan, Risk Register
A structured review of internal strengths and weaknesses alongside external opportunities and threats. It is used to frame strategy discussions, though it must be paired with prioritisation to be useful.
- Stakeholder Management
- Related: Stakeholder Register, Communication Plan
Identifying people affected by or able to influence decisions, understanding their interests, and engaging them appropriately. It reduces resistance and surfaces concerns before they become blockers.
- Communication Plan
- Related: Stakeholder Management, Stakeholder Register
An agreed schedule and method for sharing information with each audience, covering what, when, by whom and through which channel. It keeps stakeholders informed and reduces rumour and misunderstanding.
- Change Management
- Related: Management of Change, Communication Plan
The structured approach to helping people adopt new processes, systems or structures. It addresses behaviour, skills and resistance, complementing the technical side of a change.
- Situational Leadership
- Related: Delegation, Performance Management
Adapting leadership style to the competence and commitment of the individual for a specific task. Directive approaches suit newcomers, while delegating suits experienced, motivated people.
- Delegation
- Related: Situational Leadership, Performance Management
Assigning a task and the authority to complete it to someone else while retaining accountability for the outcome. Clear scope, resources and checkpoints make it effective rather than mere dumping.
- Performance Management
- Related: Key Performance Indicator, Delegation
The ongoing cycle of setting expectations, observing performance, giving feedback and reviewing results. It links individual objectives to organisational goals and addresses shortfalls early.
- Business Continuity Plan
- Related: Risk Assessment, Critical Spares
Documented arrangements for keeping critical activities running, or restoring them quickly, after disruption. It identifies dependencies, fallback provisions and responsibilities, and is tested periodically.
- Continuous Improvement
- Related: Root Cause Analysis, Key Performance Indicator
An ongoing effort to raise performance through small, systematic changes driven by data and frontline involvement. It relies on standard work, measurement and a culture where problems are surfaced, not hidden.