CA C-20 HVAC study plan
CA C-20 HVAC · Give each week a clear focus.
8 weeks · About 7 hours per week
Planning, Layout, and Estimating
Perform a manual-J style load estimate for a 2,000 sq ft single-family house using outdoor design temperature, insulation values, and window orientation, and record the sensible and latent totals
Convert the calculated load into an equipment selection and a supply/return CFM budget, then verify the CFM-per-ton ratio falls within accepted range
Lay out a trunk-and-branch duct system on graph paper for that house, marking fitting locations, takeoff sizes, and register placements
Produce a material takeoff list (linear feet of duct by gauge, fittings, registers, sealant) and price it against a supply-house list to build a bid summary
Your checkpoint
A one-page bid package: load summary, CFM schedule, hand-drawn layout sketch, and itemized takeoff with total cost
Ductwork and Sheet Metal Fabrication and Installation & Planning, Layout, and Estimating
Compute and lay out sheet metal duct sizes using the equal-friction method for a given CFM and static pressure budget
Identify and sketch the standard fittings (wye, tee, 45/90 elbow, transition, offset) needed to complete the Week 1 layout with minimal equivalent length
Demonstrate layout and fabrication math for a rectangular duct section: flat pattern development, bend allowance, notch and seam placement
Sequence an installation plan covering hanger spacing, duct sealing methods, insulation wrap, and clearance from combustibles per code
Recalculate the Week 1 takeoff after refining fitting selections and note the dollar difference
Your checkpoint
Corrected fitting schedule plus a revised takeoff showing at least three fitting substitutions and their cost/length impact
Refrigeration Cycle and System Components & Ductwork and Sheet Metal Fabrication and Installation
Trace the refrigeration cycle component by component and label pressures, states, and temperatures at the four cardinal points for both a 410A and a 32-degree superheat example
Calculate superheat and subcooling from given gauge and thermometer readings, and state the correct diagnosis for each out-of-range result
Describe the function and failure symptoms of the metering device, accumulator, filter-drier, and reversing valve, and match each to a fault scenario
Verify duct static pressure and airflow measurement methods used to confirm evaporator airflow is within the manufacturer's range
Your checkpoint
A completed worksheet of ten superheat/subcooling scenarios with calculated values and a written diagnosis for each
Heating Equipment and Heat Pump Systems & Refrigeration Cycle and System Components
Compare combustion efficiency, venting requirements, and heat-exchanger inspection procedures across induced-draft furnaces and natural-draft units
Explain and sequence the defrost cycle, reversing valve operation, and auxiliary/emergency heat staging on an air-source heat pump
Calculate balance point and supplemental heat requirement for a heat pump at a given outdoor temperature using a capacity table
Diagram a heat pump wiring and refrigerant circuit and annotate the components that differ from a straight cool system
Your checkpoint
A labeled heat pump schematic with balance-point calculation and a written defrost-cycle sequence
Electrical Systems, Motors, and Controls & Heating Equipment and Heat Pump Systems
Read and interpret a ladder diagram and a manufacturer wiring diagram for a furnace and an air handler, identifying line, load, and control circuits
Size conductors, overcurrent protection, and disconnect requirements for a given compressor nameplate and MCA/MOP values
Diagnose motor failures using ohm and capacitor tests, and demonstrate proper meter placement for each test
Explain the sequence of operation for a call for heat and a call for cool from thermostat through to the controlled load
Interpret common control components (contactors, relays, sequencers, defrost boards) and describe their failure modes
Your checkpoint
A written sequence-of-operation narrative plus a completed electrical diagnostic worksheet with five motor/capacitor test scenarios
Piping, Refrigerant Handling, and Brazing & Electrical Systems, Motors, and Controls
Size and select refrigerant line sets for a given tonnage and run length, applying velocity and pressure-drop limits
Demonstrate nitrogen-purge brazing procedure steps, including flow rate, brazing alloy selection, and heat-control technique
Outline safe refrigerant recovery, cylinder handling, and charging-by-weight documentation requirements for a system pump-down or retrofit
Explain oil management, traps, and piping precautions that prevent compressor oil return problems in long or vertical runs
Identify the correct filter-drier, sight glass, and service valve placement in a piping layout and justify each location
Your checkpoint
A marked-up piping diagram for a 40-foot line set with brazing procedure notes and a recovery/charging checklist
Testing, Evacuation, Charging, and Startup & Troubleshooting, Maintenance, and Repair
Perform a full evacuation sequence: leak check, triple evacuation or deep vacuum, micron gauge placement, and decay test, and state the pass/fail criteria at each step
Calculate target superheat or weight-based charge for a given system and describe charge verification in cooling and heating modes
Document a startup checklist covering electrical, airflow, refrigerant, and combustion verification for a new install
Work through a set of troubleshooting scenarios using a systematic symptom-cause-test method, ranking the most likely causes before testing
Your checkpoint
A completed startup and commissioning checklist plus five troubleshooting scenarios written up with test results and final diagnosis
Safety Practices and Code Compliance & Troubleshooting, Maintenance, and Repair & Testing, Evacuation, Charging, and Startup
Apply lockout/tagout, PPE, refrigerant safety data, and confined-space and brazing fire-watch practices to a set of field scenarios
Identify code-compliance checkpoints for clearances, venting, condensate disposal, and electrical bonding on a sample installation
Take two timed 100-question practice exams and review every missed item by domain, logging the underlying knowledge gap
Re-drill the two weakest domains from the practice exams with focused flashcards and a written summary sheet
Your checkpoint
A scored practice-exam log with a per-domain accuracy table and a one-page 'weak spot' correction sheet
Milestones
Week 4: Score 75% or better on a 50-question self-made quiz drawn from Domains 1-4, and have a complete heat pump schematic and load/CFM package that an instructor or mentor can follow without explanation
Week 6: Score 75% or better on a 50-question quiz from Domains 3-6, and demonstrate (or narrate step-by-step) a nitrogen-purge braze and a full electrical diagnostic on a training board
Week 7: Complete a full evacuation and charging dry run end to end, correctly stating micron targets and decay criteria, with the startup checklist filled out and defensible
Week 8: Average 80% or higher across two timed 100-question practice exams with no single domain below 70%, and a written remediation plan for any domain under 75%