CA C-20 HVAC study materials
CA C-20 HVAC study resources

CA C-20 HVAC study plan

CA C-20 HVAC · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Planning, Layout, and Estimating

  • Perform a manual-J style load estimate for a 2,000 sq ft single-family house using outdoor design temperature, insulation values, and window orientation, and record the sensible and latent totals

  • Convert the calculated load into an equipment selection and a supply/return CFM budget, then verify the CFM-per-ton ratio falls within accepted range

  • Lay out a trunk-and-branch duct system on graph paper for that house, marking fitting locations, takeoff sizes, and register placements

  • Produce a material takeoff list (linear feet of duct by gauge, fittings, registers, sealant) and price it against a supply-house list to build a bid summary

Your checkpoint

A one-page bid package: load summary, CFM schedule, hand-drawn layout sketch, and itemized takeoff with total cost

Week 2

Ductwork and Sheet Metal Fabrication and Installation & Planning, Layout, and Estimating

  • Compute and lay out sheet metal duct sizes using the equal-friction method for a given CFM and static pressure budget

  • Identify and sketch the standard fittings (wye, tee, 45/90 elbow, transition, offset) needed to complete the Week 1 layout with minimal equivalent length

  • Demonstrate layout and fabrication math for a rectangular duct section: flat pattern development, bend allowance, notch and seam placement

  • Sequence an installation plan covering hanger spacing, duct sealing methods, insulation wrap, and clearance from combustibles per code

  • Recalculate the Week 1 takeoff after refining fitting selections and note the dollar difference

Your checkpoint

Corrected fitting schedule plus a revised takeoff showing at least three fitting substitutions and their cost/length impact

Week 3

Refrigeration Cycle and System Components & Ductwork and Sheet Metal Fabrication and Installation

  • Trace the refrigeration cycle component by component and label pressures, states, and temperatures at the four cardinal points for both a 410A and a 32-degree superheat example

  • Calculate superheat and subcooling from given gauge and thermometer readings, and state the correct diagnosis for each out-of-range result

  • Describe the function and failure symptoms of the metering device, accumulator, filter-drier, and reversing valve, and match each to a fault scenario

  • Verify duct static pressure and airflow measurement methods used to confirm evaporator airflow is within the manufacturer's range

Your checkpoint

A completed worksheet of ten superheat/subcooling scenarios with calculated values and a written diagnosis for each

Week 4

Heating Equipment and Heat Pump Systems & Refrigeration Cycle and System Components

  • Compare combustion efficiency, venting requirements, and heat-exchanger inspection procedures across induced-draft furnaces and natural-draft units

  • Explain and sequence the defrost cycle, reversing valve operation, and auxiliary/emergency heat staging on an air-source heat pump

  • Calculate balance point and supplemental heat requirement for a heat pump at a given outdoor temperature using a capacity table

  • Diagram a heat pump wiring and refrigerant circuit and annotate the components that differ from a straight cool system

Your checkpoint

A labeled heat pump schematic with balance-point calculation and a written defrost-cycle sequence

Week 5

Electrical Systems, Motors, and Controls & Heating Equipment and Heat Pump Systems

  • Read and interpret a ladder diagram and a manufacturer wiring diagram for a furnace and an air handler, identifying line, load, and control circuits

  • Size conductors, overcurrent protection, and disconnect requirements for a given compressor nameplate and MCA/MOP values

  • Diagnose motor failures using ohm and capacitor tests, and demonstrate proper meter placement for each test

  • Explain the sequence of operation for a call for heat and a call for cool from thermostat through to the controlled load

  • Interpret common control components (contactors, relays, sequencers, defrost boards) and describe their failure modes

Your checkpoint

A written sequence-of-operation narrative plus a completed electrical diagnostic worksheet with five motor/capacitor test scenarios

Week 6

Piping, Refrigerant Handling, and Brazing & Electrical Systems, Motors, and Controls

  • Size and select refrigerant line sets for a given tonnage and run length, applying velocity and pressure-drop limits

  • Demonstrate nitrogen-purge brazing procedure steps, including flow rate, brazing alloy selection, and heat-control technique

  • Outline safe refrigerant recovery, cylinder handling, and charging-by-weight documentation requirements for a system pump-down or retrofit

  • Explain oil management, traps, and piping precautions that prevent compressor oil return problems in long or vertical runs

  • Identify the correct filter-drier, sight glass, and service valve placement in a piping layout and justify each location

Your checkpoint

A marked-up piping diagram for a 40-foot line set with brazing procedure notes and a recovery/charging checklist

Week 7

Testing, Evacuation, Charging, and Startup & Troubleshooting, Maintenance, and Repair

  • Perform a full evacuation sequence: leak check, triple evacuation or deep vacuum, micron gauge placement, and decay test, and state the pass/fail criteria at each step

  • Calculate target superheat or weight-based charge for a given system and describe charge verification in cooling and heating modes

  • Document a startup checklist covering electrical, airflow, refrigerant, and combustion verification for a new install

  • Work through a set of troubleshooting scenarios using a systematic symptom-cause-test method, ranking the most likely causes before testing

Your checkpoint

A completed startup and commissioning checklist plus five troubleshooting scenarios written up with test results and final diagnosis

Week 8

Safety Practices and Code Compliance & Troubleshooting, Maintenance, and Repair & Testing, Evacuation, Charging, and Startup

  • Apply lockout/tagout, PPE, refrigerant safety data, and confined-space and brazing fire-watch practices to a set of field scenarios

  • Identify code-compliance checkpoints for clearances, venting, condensate disposal, and electrical bonding on a sample installation

  • Take two timed 100-question practice exams and review every missed item by domain, logging the underlying knowledge gap

  • Re-drill the two weakest domains from the practice exams with focused flashcards and a written summary sheet

Your checkpoint

A scored practice-exam log with a per-domain accuracy table and a one-page 'weak spot' correction sheet

Milestones

Week 4: Score 75% or better on a 50-question self-made quiz drawn from Domains 1-4, and have a complete heat pump schematic and load/CFM package that an instructor or mentor can follow without explanation

Week 6: Score 75% or better on a 50-question quiz from Domains 3-6, and demonstrate (or narrate step-by-step) a nitrogen-purge braze and a full electrical diagnostic on a training board

Week 7: Complete a full evacuation and charging dry run end to end, correctly stating micron targets and decay criteria, with the startup checklist filled out and defensible

Week 8: Average 80% or higher across two timed 100-question practice exams with no single domain below 70%, and a written remediation plan for any domain under 75%